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Heat transfer enhancement of heat exchanger using rectangular channel with cavities

  • Prateek D. Malwe EMAIL logo , Aarti Mukayanamath , Hitesh Panchal ORCID logo , Naveen Kumar Gupta , Chander Prakash und Musaddak Maher Abdul Zahra
Veröffentlicht/Copyright: 17. Juli 2023
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Abstract

Heat transfer enhancement is required for numerous situations, i.e., gas turbines, nuclear power plants, micro and macro scale heat transfer, airfoil cooling, electronic cooling, semiconductors, biomedical and combustion chamber lines, etc. One of the prominent ways of increasing the heat transfer coefficient from the surface of a heat exchanger is by moving the position of the thermal boundary layer to make it either thinner or break the same partially. It requires making use of an increased surface area/fins. Accordingly, the research progressed in heat transfer enhancement by using concavities/dimples of the heat exchanger surfaces to improve the heat transfer coefficient and heat transfer rate. These impregnations are made on the internal flow tubes/surfaces of the heat exchanger surfaces. The present research work aims at the experimental investigation of a heat exchanger to determine the airflow pattern and computation of heat transfer rate on the dimpled surfaces. This research work will be beneficial and applicable to heat transfer enhancement applications like micro heat transfer, where space constraint is considered. The geometries considered for the experiment include flat plates and dimpled surfaces. The parameters like Reynolds number (varied from 20,000 to 50,000), dimple depth to imprint diameter ratio (varied from 0.2 to 0.4), and heater input to the test plates (varied from 75 to 120 W) are considered for the comparisons. The results with dimpled surfaces are compared with the flat plate surfaces having no dimples. The Reynolds and Nusselt numbers rise in direct proportion to the heater input. For pin fin and dimpled plate, the ratio of Nusselt number to area average Nusselt number drops for 75 W and 100 W input. The dimpled plate with a ratio of 0.3 between imprint diameter to dimple depth had the highest ratio of Nusselt number to Nusselt number value for the entire group.


Corresponding author: Prateek D. Malwe, Department of Mechanical Engineering, Walchand College of Engineering Sangli, Shivaji University, Kolhapur Maharashtra, 416415, India, Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune, S.P.P.U., Maharashtra, 411018, India, E-mail:

Acknowledgments

The authors thank the Director, HoD – Mechanical Engineering, and TEQIP-III officials of the Walchand College of Engineering, Sangli, for their encouragement and assistance.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission. Prateek Malwe has carried out the experimentations and written the main manuscript. Aarti have worked on the literature review section. Dr. Hitesh Panchal has revised the manuscript thoroughly. Naveen Gupta, Chander Prakash, M. Zahra helped for answering the reviewers comments.

  2. Research funding: This research work did not receive any funding for carrying out the experimental work.

  3. Conflict of interest: The authors declare no conflict of interest.

Nomenclature

Ag

silver

Al2O3

alumina oxide

CFD

computational fluid dynamic

D

imprint diameter

DMLS

direct metal laser sintering

MC-RR

microchannel with rectangular ribs

MC-SOC

microchannel with secondary oblique channel

MC-SOCRR

microchannel with secondary oblique channel in rectangular ribs

NSGA

non-dominated sorting genetic algorithm

Nu

Nusselt number

Nuo

area average Nusselt number

Nu/Nuo

ratio of Nusselt number to area average Nusselt number

PF

packing factor

PIV

particle image velocimetry

Re

Reynolds number

RSM

response surface methodology

SEM

scanning electron microscope

T 1–T9

surface temperatures on the cavity plate

T10

temperature of air entering the inlet duct

T 11

temperature of air leaving the outlet duct

T 12

temperature of air leaving the apparatus

T s

mean of temperatures from T 1T 9

T a

mean of temperature of T 10 & T 11

λ

width

β

relative rib width

δ

dimple depth

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Received: 2023-04-30
Published Online: 2023-07-17
Published in Print: 2023-08-28

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