Abstract
This paper focuses on investigating the influence of laser power, pulse frequency and scanning speed on material removal rate and surface roughness during CO2 laser surface treatment of alumina ceramics. Pulse frequency and laser power were the significant factors influencing the material removal rate and surface roughness, respectively. Adequate response surface models were established to correlate the laser parameters and the measured responses. Grey relational analysis predicted the optimal responses at 90 W laser power, 5 kHz pulse frequency and 400 mm/s scanning speed. Desirability function based Multi objective optimization results indicated that minimum material removal rate (0.5117 mm3/s) and surface roughness (0.5968 µm) are achieved at 90 W laser power, 5 kHz pulse frequency and 337.37 mm/s scanning speed which were in close agreement with Grey Relational results. Increase in homogeneity and smoothness of the laser treated alumina surface along with formation of micro recast particles away from the laser traverse path were evidenced by the SEM micrographs.
Funding statement: Funding: Financial support for the present research was provided by Vision Group on Science and Technology, Government of Karnataka under SMYSR-2012 scheme.
Acknowledgements
The authors express their gratitude to Dr. S. Ananth Raj for useful discussions and valuable suggestions.
References
1. SamantAN, DahotreNB. Computational predictions in single-dimensional laser machining of alumina. Int J Mach Tool Manuf2008;48:1345–53.10.1016/j.ijmachtools.2008.05.004Suche in Google Scholar
2. RajeshP, MuraleedharanCV, KomathM, VarmaH.Laser surface modification of titanium substrate for pulsed laser deposition of highly adherent hydroxyapatite. J Mater Sci Mater Med2011; 22:1671–9.10.1007/s10856-011-4342-3Suche in Google Scholar
3. TriantafyllidisD, LiL, StottFH.Surface treatment of alumina based ceramics using combined laser sources. Appl Surf Sci2002;186:140–4.10.1016/S0169-4332(01)00639-0Suche in Google Scholar
4. TriantafyllidisD, LiL, StottFH.Crack free densification of ceramics by laser surface treatment. Surf Coat Technol2006;201:3163–73.10.1016/j.surfcoat.2006.06.032Suche in Google Scholar
5. ChwaSO, OhmoriA. The influence of surface roughness of sprayed zirconia coatings on laser treatment. Surf Coat Technol2001;148:88–95.10.1016/S0257-8972(01)01325-1Suche in Google Scholar
6. CostilS, LukatS, BertrandP, LangladeC, CoddetC.Surface treatment effects on ceramic matrix composites: case of a thermal sprayed alumina coating on SIC composites. Surf Coat Technol2010;205:1047–54.10.1016/j.surfcoat.2010.07.021Suche in Google Scholar
7. AdraiderY, HodgsonSN, SharpMC, ZhangZY, NabhaniF, Al-WaidhA, et al. Structure characterization and mechanical properties of crystalline alumina coatings on stainless steel fabricated via sol–gel technology and fibre laser processing. J Am Ceram Soc2012;32:4229–40.10.1016/j.jeurceramsoc.2012.07.012Suche in Google Scholar
8. CannilloV, SolaA, BarlettaM.Surface modification of al-Al2O3 composites by laser treatment. Opt Laser Eng2010;48:1266–77.10.1016/j.optlaseng.2010.06.004Suche in Google Scholar
9. Kwak JT, ReddyR, SinhaS, BhargavaR.Analysis of variance in spectroscopic imaging data from human tissues. Anal Chem2012;84:1063–9.10.1021/ac2026496Suche in Google Scholar PubMed PubMed Central
10. BharatishA, Narasimha MurthyHN, AnandB, MadhusoodanaCD, PraveenaGS, KrishnaM.Characterization of hole circularity and heat affected zone in pulsed CO2 laser drilling of alumina ceramics. Opt Laser Technol2013;53:22–32.10.1016/j.optlastec.2013.04.010Suche in Google Scholar
11. GoswamiA, KumarJ. Investigation of surface integrity. Material removal rate and wire wear ratio for WEDM of Nimonic 80A alloy using GRA and Taguchi method. doi:10.1016/j.jestch.2014.05.002.Suche in Google Scholar
12. AqidaSN, BrabazonD, NaherS.An investigation of phase transformation and crystallinity in laser surface modified H13 steel. Appl Phys A2013;110:673–8.10.1007/s00339-012-7149-2Suche in Google Scholar
13. WeiX, XieXZ, HuW, HuangJF.Polishing sapphire substrates by 355 nm ultraviolet laser. Int J Opt 2012;2012. Article ID 238367, 7 pages. doi:10.1155/2012/238367.Suche in Google Scholar
14. WangZK, ZhengHY. Investigation on CO2 laser irradiation inducing gas strip peeling for micro channel formation. Biomicrofluidics2012;6:012820–012820-12. doi: 10.1063/1.3670362.Suche in Google Scholar PubMed PubMed Central
15. YilbasBS, KaratasC, ArifAF, Abdul AleemBJ. Laser control melting of alumina surfaces and thermal stress analysis. Opt Laser Technol2011;43:853–65.10.1016/j.optlastec.2010.10.009Suche in Google Scholar
©2015 by De Gruyter
Artikel in diesem Heft
- Frontmatter
- Method of Assessing the Number of Technicians in Service of Manufacturing System
- Magnetorheological Finishing (MRF) of a Freeform Non-magnetic Work Material
- Multioptimization in a Cellular Manufacturing System Having Stochastic Parameters Considering Pricing
- Multi-response Optimization in Machining of GFRP (Epoxy) Composites: An Integrated Approach
- Parameter Optimization of Ball End Milling Process on Inconel 718 Using RSM and TLBO Algorithm
- Parametric Study of Pulsed CO2 Laser Surface Treatment of Alumina Ceramics
- RSM Based Investigations on the Effects of Cutting Parameters on Surface Integrity during Cryogenic Hard Turning of AISI 52100
Artikel in diesem Heft
- Frontmatter
- Method of Assessing the Number of Technicians in Service of Manufacturing System
- Magnetorheological Finishing (MRF) of a Freeform Non-magnetic Work Material
- Multioptimization in a Cellular Manufacturing System Having Stochastic Parameters Considering Pricing
- Multi-response Optimization in Machining of GFRP (Epoxy) Composites: An Integrated Approach
- Parameter Optimization of Ball End Milling Process on Inconel 718 Using RSM and TLBO Algorithm
- Parametric Study of Pulsed CO2 Laser Surface Treatment of Alumina Ceramics
- RSM Based Investigations on the Effects of Cutting Parameters on Surface Integrity during Cryogenic Hard Turning of AISI 52100