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Method of Assessing the Number of Technicians in Service of Manufacturing System

  • R. Usubamatov EMAIL logo and R. Bhuvenesh
Published/Copyright: July 18, 2015
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Abstract

Productivity rate of manufacturing systems depends on technology, reliability of machinery, management, etc. The main attribute of machine’s reliability, which is availability plays important role for determination of the number of technicians that support the workability of the multi-stations the manufacturing system. The random downtimes of the productive machines have probabilistic nature. Failures of machines can coincide that lead to increasing downtimes and decreasing output of machinery. Practically, a technician conducts repairs of failures for one machine, but at the same time other failed machines can be in downtime until the failed machine in servicing. This situation leads to increase idle time of machines and hence a manufacturing system. How many machines should be in service by one technician is typical problem for industries. The proposed paper is represented the mathematical method with probabilistic approach for determining the number of technicians for servicing the manufacturing systems with minimum downtimes.

PACS® (2010).: 02.50.-r

Acknowledgment

The authors would like to thank the University Malaysia Perlis for granting this research and express respect to governing body for their strategic policy in scientific researches.

Nomenclature

A

Availability

P

Probability of event

R

Probability of a work per some defined time

f

Correction factor

g

Number of groups of machines with simultaneous failure

k

Number of technicians

mw

Mean time to work

mr

Mean time to repair

n

Number of repairs

q

Number of machines

qc

Number of machines in service by one technician which failures coincide

qsr

Number of machines in service by one technician which failures do not coincide

t

Time

λ

Failure rate

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Received: 2015-3-29
Accepted: 2015-7-4
Published Online: 2015-7-18
Published in Print: 2015-9-15

©2015 by De Gruyter

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