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RSM Based Investigations on the Effects of Cutting Parameters on Surface Integrity during Cryogenic Hard Turning of AISI 52100

  • Suha K. Shihab EMAIL logo , Zahid A. Khan and Arshad Noor Siddiquee
Published/Copyright: July 18, 2015
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Abstract

Effect of cryogenic hard turning parameters (cutting speed, feed rate, and depth of cut) on surface roughness (Ra) and micro-hardness (µH) that constitute surface integrity (SI) of the machined surface of alloy steel AISI 52100 is investigated. Multilayer hard surface coated (TiN/TiCN/Al2O3/TiN) insert on CNC lathe is used for turning under different cutting parameters settings. RSM based Central composite design (CCD) of experiment is used to collect data for Ra and µH. Validity of assumptions related to the collected data is checked through several diagnostic tests. The analysis of variance (ANOVA) is used to determine main and interaction effects. Relationship between the variables is established using quadratic regression model. Both Ra and µH are influenced principally by the cutting speed and the feed rate. Model equations are found to predict accurate values of Ra and µH. Finally, desirability function approach for multiple response optimization is used to produce optimum SI.

PACS® (2010).: 06.60.Vz

Acknowledgements

The authors acknowledge Diyala University, Iraq and the Ministry of Higher Education and Scientific Research, Iraq for endowing with financial assistance to this research. The authors are grateful to the Jamia Millia Islamia, New Delhi, India, and extend their thanks to IIT Delhi, New Delhi, India for providing facilities for conducting experiments and measurements that are reported in this paper.

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Received: 2015-5-20
Accepted: 2015-7-4
Published Online: 2015-7-18
Published in Print: 2015-9-15

©2015 by De Gruyter

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