Startseite Tensile, rheological and morphological characterizations of multi-walled carbon nanotube/polypropylene composites prepared by microinjection and compression molding
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Tensile, rheological and morphological characterizations of multi-walled carbon nanotube/polypropylene composites prepared by microinjection and compression molding

  • Gulstan S. Ezat EMAIL logo , Adrian L. Kelly , Mansour Youseffi und Phil D. Coates
Veröffentlicht/Copyright: 25. Februar 2022
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

Polypropylene (PP) reinforced with 2 and 4 wt% of multi-walled carbon nanotubes (MWNT) were melt-blended in twin screw extruder and then molded by compression or micromolding process. The impact of injection speed on the surface morphology, rheological and tensile characteristics was investigated by using a scanning electron microscope, parallel plate rheometry, and tensiometry. Results showed that the tensile properties of micro-molded specimens were remarkably higher than those of the compression molded sheets. Compared to compression molded sheets, micromolded specimens demonstrated up to 40 and 244% higher tensile stiffness and yield strength, respectively, most likely due to the alignment of polymer chain segments in the flow direction induced during the micromolding process. It was observed that the fast filling speed caused a drop in the tensile properties of the nanocomposites and polymer. Rheological examination revealed that the presence of a rheological percolation network in the nanocomposites produced by micromolding and the fast injection speed was beneficial for establishing the percolated network. Morphological examination revealed that the size of nanotube agglomerations that appeared in micromolded specimens was up to five times smaller than in compression molded sheets and the agglomeration size decreased with the increase of the injection speed.


Corresponding author: Gulstan S. Ezat, Department of Physics, College of Science, University of Sulaimani, Qlyasan Road, Sulaimani 4600, Iraq, E-mail:

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: This work was supported by the Ministry of Higher Education and Scientific Research-Kurdistan Regional Government.

  3. Declaration of conflicting interests: The authors declared no potential conflicts of interest concerning the research, authorship, and/or publication of this article.

  4. Data availability statement: Raw data were generated at (University of Bradford/United Kingdom). Derived data supporting the findings of this study are available from the corresponding author [GS Ezat] on request.

  5. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

Abbasi, S., Derdouri, A., Carreau, P., and Moan, M. (2009). Rheological properties and percolation in suspensions of multiwalled carbon nanotubes in polycarbonate. Rheol. Acta 48: 943–959, https://doi.org/10.1007/s00397-009-0375-7.Suche in Google Scholar

Abbasi, S., Derdouri, A., and Carreau, P.J. (2011). Properties of microinjection molding of polymer multiwalled carbon nanotube conducting composites. Polym. Eng. Sci. 51: 992–1003, https://doi.org/10.1002/pen.21904.Suche in Google Scholar

Bociąga, E. (2001). Effect of mould temperature and injection speed on selected properties of polyethylene mouldings. Int. Polym. Sci. 28: 96–102, https://doi.org/10.1177/0307174x0102800621.Suche in Google Scholar

Chu, J., Hrymak, A., and Kamal, M.R. (2007). Microstructural characteristics of micro-injection molded thermoplastics. ANTEC Papers, pp. 1985–1989.Suche in Google Scholar

Das, D. and Satapathy, B.K. (2014). Microstructure-rheological percolation-mechanical properties correlation of melt-processed polypropylene-multiwall carbon nanotube nanocomposites: influence of matrix tacticity combination. Mater. Chem. Phys. 147: 127–140, https://doi.org/10.1016/j.matchemphys.2014.04.019.Suche in Google Scholar

Du, J.-H., Bai, J., and Cheng, H.-M. (2007). The present status and key problems of carbon nanotube based polymer composites. eXPRESS Polym. Lett. 1: 253–273, https://doi.org/10.3144/expresspolymlett.2007.39.Suche in Google Scholar

Ezat, G.S., Kelly, A.L., Mitchell, S.C., Youseffi, M., and Coates, P.D. (2011). Influence of maleic anhydride compatibiliser on properties of polypropylene/multiwalled carbon nanotube composites. Plast. Rubber Compos. 40: 438–448, https://doi.org/10.1179/1743289810Y.0000000043.Suche in Google Scholar

Ezat, G.S., Kelly, A.L., Mitchell, S.C., Youseffi, M., and Coates, P.D. (2012). Effect of maleic anhydride grafted polypropylene compatibilizer on the morphology and properties of polypropylene/multiwalled carbon nanotube composite. Polym. Compos. 33: 1376–1386, https://doi.org/10.1002/pc.22264.Suche in Google Scholar

Ezat, G.S., Kelly, A.L., Youseffi, M., and Coates, P.D. (2019). Effect of screw configuration on the dispersion and properties of polypropylene/multiwalled carbon nanotube composite. Polym. Compos. 40: 4196–4204, https://doi.org/10.1002/pc.25280.Suche in Google Scholar

Fassi, I. and Shipley, D. (2017). Micro-manufacturing technologies and their applications: a theoretical and practical guide, 1st ed. Springer International Publishing, Cham.10.1007/978-3-319-39651-4Suche in Google Scholar

Giboz, J., Copponnex, T., and Mélé, P. (2009). Microinjection molding of thermoplasticpolymers: morphological comparison with conventional injection molding. J. Micromech. Microeng. 19: 1–12, https://doi.org/10.1088/0960-1317/19/2/025023.Suche in Google Scholar

Giboz, J., Vite, M., Bec, S., Loubet, J.L., Copponnex and, T., and Mélé, P. (2010). Comparison of the local mechanical properties of a microinjection moulded part with a classical one through nanoindentation tests. 4M. Papers: 17–19, https://doi.org/10.3850/978-981-08-6555-9_180.10.3850/978-981-08-6555-9_180Suche in Google Scholar

Gulrez, S.K., Ali Mohsin, M.E., Shaikh, H., Anis, A., Pulose, A.M., Yadav, M.K., and Al-Zahrani, S.M. (2014). A review on electrically conductive polypropylene and polyethylene. Polym. Compos. 5: 900–914, https://doi.org/10.1002/pc.22734.Suche in Google Scholar

Han, M.S., Lee, Y.K., and Kim, W.N. (2009). Effect of multi-walled carbon nanotube dispersion on the electrical, morphological and rheological properties of polycarbonate/multi-walled carbon nanotube composites. Macromol. Res. 17: 1863–1869, https://doi.org/10.1007/bf03218627.Suche in Google Scholar

Kamal, M.R., Chu, J., Derdouri, S., and Hrymak, A. (2010). Morphology of microinjection moulded polyoxymethylene. Plast. Rubber Compos. 39: 332–341, https://doi.org/10.1179/174328910x12691245470518.Suche in Google Scholar

Lee, J.H., Park, S.H., Kim, S.H., and Ito, H. (2020). Replication and surface properties of micro injection molded PLA/MWCNT nanocomposites. Polym. Test. 83: 1–8, https://doi.org/10.1016/j.polymertesting.2019.106321.Suche in Google Scholar

Liu, F., Guo, C., Wu, X., Qian, X., Liu, H., and Zhang, J. (2012). Morphological comparison of isotactic polypropylene parts prepared by micro‐injection molding and conventional injection molding. Polym. Adv. Technol. 23: 686–694, https://doi.org/10.1002/pat.1946.Suche in Google Scholar

Maddah, H.A. (2016). Polypropylene as a promising plastic: a review. Am. J. Polym. Sci. 6: 1–11.Suche in Google Scholar

Pagano, C., Surace, R., Bellantone, V., Baldi, F., and Fassi, I. (2018). Mechanical characterisation and replication quality analysis of micro-injected parts made of carbon nanotube/polyoxymethylene nanocomposites. J. Compos. Mater. 52: 1–13, https://doi.org/10.1177/0021998317713258.Suche in Google Scholar

Song, Y. and Zheng, Q. (2015). Linear rheology of nanofilled polymers. J. Rheol. 59: 155–191, https://doi.org/10.1122/1.4903312.Suche in Google Scholar

Surace, R., Trotta, G., Bellantone, V., and Fassi, I. (2012). Chapter 4 the micro injection moulding process for polymeric components manufacturing. In: New technologies – trends, innovations and research. Intech Publishers: Rejeka, pp. 65–90.10.5772/35299Suche in Google Scholar

Wang, L., Zhang, Y., Jiang, L., Yang, X., Zhou, Y., Wang, X., Li, Q., Shen, C., and Turng, L.S. (2019). Effect of injection speed on the mechanical properties of isotactic polypropylene micro injection molded parts based on a nanoindentation test. J. Appl. Polym. Sci. 136: 1–8, https://doi.org/10.1002/app.47329.Suche in Google Scholar

Whiteside, B.R., Martyn, M.T., Coates, P.D., Greenway, G., Allen, P., and Hornsby, P. (2004). Micromoulding: process measurements, product morphology and properties. Plast. Rubber Compos. 33: 1–11, https://doi.org/10.1179/146580104225018346.Suche in Google Scholar

Wu, D., Wu, L., Sun, Y., and Zhang, M. (2007). Rheological properties and crystallization behavior of multi‐walled carbon nanotube/poly(Ε‐caprolactone) composites. J. Polym. Sci., Part B: Polym. Phys. 45: 3137–3147, https://doi.org/10.1002/polb.21309.Suche in Google Scholar

Zhang, Q., Fang, F., Zhao, X., Li, Y., Zhu, M., and Chen, D. (2008). Use of dynamic rheological behavior to estimate the dispersion of carbon nanotubes in carbon nanotube/polymer composites. J. Phys. Chem. B 112: 12606–12611, https://doi.org/10.1021/jp802708j.Suche in Google Scholar PubMed

Zhao, Z., Zhang, X., Yang, Q., Ai, T., Jia, S., and Zhou, S. (2020). Crystallization and microstructure evolution of microinjection molded isotactic polypropylene with the assistance of poly(ethylene terephthalate). Polymers 12: 1–15, https://doi.org/10.3390/polym12010219.Suche in Google Scholar PubMed PubMed Central

Zhou, S., Hrymak, A.N., and Kamal, M.R. (2016). Electrical and morphological properties of microinjection molded polystyrene/multiwalled carbon nanotubes nanocomposites. Polym. Eng. Sci. 56: 1182–1190, https://doi.org/10.1002/pen.24352.Suche in Google Scholar

Zhou, S., Hrymak, A.N., and Kamal, M.R. (2017). Electrical and morphological properties of microinjection molded polypropylene/carbon nanocomposites. J. Appl. Polym. Sci. 43: 1–9, https://doi.org/10.1002/app.45462.Suche in Google Scholar

Zhou, S., Hrymak, A.N., and Kamal, M.R. (2018). Microinjection molding of polypropylene/multi‐walled carbon nanotube nanocomposites: the influence of process parameters. Polym. Eng. Sci. 58: E226–E234, https://doi.org/10.1002/pen.24682.Suche in Google Scholar

Zhou, S., Hrymak, A.N., and Kamal, M.R. (2019). Electrical, thermal, and mechanical properties of polypropylene/multiwalled carbon nanotube micromoldings. Polym. Compos. 41: 1507–1520.10.1002/pc.25474Suche in Google Scholar

Received: 2021-07-08
Accepted: 2021-08-02
Published Online: 2022-02-25
Published in Print: 2022-03-28

© 2021 Walter de Gruyter GmbH, Berlin/Boston

Heruntergeladen am 2.10.2025 von https://www.degruyterbrill.com/document/doi/10.1515/ipp-2021-4156/html?lang=de
Button zum nach oben scrollen