Startseite Influence of cutting parameters on the chip-tool interface temperature during the turning of Waspaloy
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Influence of cutting parameters on the chip-tool interface temperature during the turning of Waspaloy

  • Yahya Isik , Abdil Kus und M. Cemal Cakir
Veröffentlicht/Copyright: 31. August 2015
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Materials Testing
Aus der Zeitschrift Materials Testing Band 57 Heft 9

Abstract

Waspaloy, as a nickel superalloy, is a difficult-to-machine material used for gas turbine engine components that require considerable strength and corrosion resistance at high operating temperatures. The machining of nickel-based alloys generates high temperatures at the cutting tool edge. This research investigated the relationship between cutting parameters and cutting temperature, using a remote temperature measurement method employing an infrared thermometer. In addition, the effects of cutting parameters on surface roughness were examined. Experiments were conducted on Waspaloy AMS5708 superalloy samples and a PVD TiAlN-TiN-coated WNVG 080404-IC907 carbide insert was used during the turning process. It was observed that the highest cutting speed and highest feed rate generated higher temperatures and higher surface roughness. Better surface roughness was obtained with the lowest feed rate, the highest cutting speed and the higher cutting depth. No cutting fluid was used in the experiments.

Kurzfassung

Waspaloy als austenitische Nickel-Superlegierung ist ein schwer zu bearbeitender Werkstoff, der für Gasturbinen-Komponenten eingesetzt wird, die eine bemerkenswerte Festigkeit und Korrosionswiderstand bei hohen Einsatztemperaturen benötigen. Die maschinelle Bearbeitung von Nickellegierungen generiert hohe Temperaturen an der Kante des Schneidwerkzeuges. In den diesem Beitrag zugrunde liegenden Forschungsarbeiten wurde das Verhältnis zwischen den Schneidparametern und der Schneidtemperatur untersucht, indem eine Temperaturfernmessung mittels Infrarot-Thermometer zum Einsatz kam. Zusätzlich wurden die Auswirkungen der Schneidparameter auf die Oberflächenrauheit untersucht. Die Experimente wurden mit der Waspaloy AMS5708 Superlegierung durchgeführt und es wurde ein PVD TiAlN-TiN-beschichteter WNVG 080404-IC907 Carbideinsatz beim Drehprozess verwendet. Die höchste Schneidgeschwindigkeit und die höchste Vorschubrate verursachten entsprechend höhere Temperaturen sowie eine höhere Oberflächenrauheit. Die beste Oberflächenrauheit ergab sich bei der niedrigsten Vorschubgeschwindigkeit, der höchsten Schnittgeschwindigkeit und einer großen Schnitttiefe. Es wurden keine Schneidmittel in den Experimenten verwendet.

§Correspondence Address, Associate Prof. Dr. Yahya Isik, Vocational School of Technical Sciences, Uludag University, 16059, Bursa, Turkey. E-mail:

Associate Professor Yahya Isik works at the Vocational School of Technical Science at Uludag University, Bursa, Turkey. He gtraduated with a BSc from the Faculty of Technical Education, Gazi University, Ankara, Turkey. He received his MSc and PhD in Mechanical Engineering from Uludag University, Bursa, Turkey. His main research areas are machinability of materials, Production Techniques, Cutting tools and their performance and Finite element analysis.

Associate Professor Abdil Kus is currently working at the Vocational School of Technical Sciences at Uludag University, Bursa, Turkey. He graduated with a BSc from the Faculty of Technical Education, Gazi University, Ankara, Turkey. He received his PhD degree in Mechanical Engineering from Uludag University, Bursa, Turkey. His research interests are computer based design and reverse engineering applications, production techniques and fiber reinforced polymer composites.

Prof. M. Cemal Cakir is currently working as Professor in the Department of Mechanical Engineering, Engineering Faculty, of Uludag University, Bursa, Turkey. He received his BSc degree from Uludag University, and his MSc from the Technical University of İstanbul, Turkey. He received his PhD degree in Mechanical Engineering from the University of Bath, UK. His research interests are machining, manufacturing automation, CAD/CAM, machine tools, production techniques, design for manufacturability and assembly.

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Published Online: 2015-08-31
Published in Print: 2015-09-01

© 2015, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Adhesive tensile testing of atmospheric plasma sprayed zinc coating on a 1.4301 substrate
  5. Fatigue strength of nodular cast iron with regard to heavy-wall applications
  6. Mechanical and corrosion properties of friction stir welded joints of Al-Cu alloy 2219-T87
  7. The effect of using heat treated ulexite and cashew in automotive friction materials
  8. Residual stress relaxation in welded large components
  9. Variation regulation of the acoustic emission energy parameter during the failure process of granite under uniaxial compression
  10. Iznik tiles: A new production technology and respective characterization
  11. Quality during milling of a glass fiber reinforced polymer composite
  12. Effect of abrasive water jet turning process parameters on surface roughness and material removal rate of AISI 1050 steel
  13. Influence of cutting parameters on the chip-tool interface temperature during the turning of Waspaloy
  14. Effects of the thixocasting injection velocity on tensile properties of an A357 Al alloy
  15. Solid mold investment casting – A replication process for open-cell foam metal production
  16. Design of an impact testing machine for polymer films by the free falling dart procedure
  17. Mechanical and electrical properties of Sb-Ga50Au10In40 alloys
  18. CFD simulation of particulate flow in a spiral concentrator
https://doi.org/10.3139/120.110778

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Adhesive tensile testing of atmospheric plasma sprayed zinc coating on a 1.4301 substrate
  5. Fatigue strength of nodular cast iron with regard to heavy-wall applications
  6. Mechanical and corrosion properties of friction stir welded joints of Al-Cu alloy 2219-T87
  7. The effect of using heat treated ulexite and cashew in automotive friction materials
  8. Residual stress relaxation in welded large components
  9. Variation regulation of the acoustic emission energy parameter during the failure process of granite under uniaxial compression
  10. Iznik tiles: A new production technology and respective characterization
  11. Quality during milling of a glass fiber reinforced polymer composite
  12. Effect of abrasive water jet turning process parameters on surface roughness and material removal rate of AISI 1050 steel
  13. Influence of cutting parameters on the chip-tool interface temperature during the turning of Waspaloy
  14. Effects of the thixocasting injection velocity on tensile properties of an A357 Al alloy
  15. Solid mold investment casting – A replication process for open-cell foam metal production
  16. Design of an impact testing machine for polymer films by the free falling dart procedure
  17. Mechanical and electrical properties of Sb-Ga50Au10In40 alloys
  18. CFD simulation of particulate flow in a spiral concentrator
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