Startseite Synthesis of Rice Bran Fatty Acids (RBFAs) Based Cationic Surfactants and Evaluation of Their Performance Properties in Combination with Nonionic Surfactant
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Synthesis of Rice Bran Fatty Acids (RBFAs) Based Cationic Surfactants and Evaluation of Their Performance Properties in Combination with Nonionic Surfactant

  • Gunjan und Vinod K. Tyagi
Veröffentlicht/Copyright: 17. November 2014
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Abstract

Cationic surfactants are mainly used for fabric softening in laundry applications. Esterquats are one class of cationic surfactants and are superseding other existing cationic surfactants on account of their excellent biodegradability. However, indigenous and cost-effective production of esterquats poses new challenges for the researchers. The availability of rice bran fatty acids and its price structure in Indian scenario makes this fatty feedstock quite lucrative for cost-effective synthesis of cationic surfactants. In the present study, esterquats based on rice bran fatty acids (RBFAs) were synthesized by using different alkanolamines i. e. diethanolamine (DEA) and triethanolamine (TEA) and dimethyl sulphate (DMS) for obtaining cationic surfactants which was used as active softener ingredient. For this purpose, esterquats have been synthesized by esterification of RBFAs and alkanolamines to recover diesters followed by the subsequent quaternization of diesters by DMS. It was found that the optimum reaction conditions for esterification of RBFAs and DEA was 140 °C and 3 h of duration. However, for RBFAs and TEA, it was found to be 140 °C and 4 h of duration. The chemical structures of diesters and esterquats were confirmed by FT-IR and NMR spectra. Studies of surface active and performance properties of these surfactants showed that esterquats based on TEA had better surface active and performance properties as compared to DEA based esterquats. The synthesized cationic surfactants when mixed with nonionic surfactant showed better performance properties as compared to the nonionic surfactant alone.

Kurzfassung

Kationische Tenside werden hauptsächlich als Weichspüler bei der Wäsche von Textilien verwendet. Die Esterquats haben die anderen kationischen Tenside aufgrund ihrer hervorragenden biologischen Abbaubarkeit in diesem Bereich abgelöst. Jedoch eine bodenständige und kosteneffektive Produktion der Esterquats stellen für die Forscher neue Herausforderungen dar. Die Verfügbarkeit von Fettsäuren aus Reiskleie und der Preis der Reiskleie in Indien macht dieses Fettausgangsmaterial sehr lukrativ für die kostengünstige Synthese von kationischen Tensiden. In dieser Untersuchung wurden Esterquats auf Basis von Fettsäuren aus Reiskleie (RBFAs) synthetisiert. Hierzu wurden verschiedene Alkanolamine (Diethanolamin, DEA und Triethanolamin TEA) und Dimethylsulfat (DMS) eingesetzt, um für Weichspüler geeignete kationische Tenside zu erhalten. Die Esterquats wurden mittels Veresterung der RBFAs mit Alkanolaminen und nachfolgender Quaternisierung der so erhaltenen Diester mit DMS erzeugt. Die optimale Reaktionsdauer für die Veresterung der RBFAs und DEA betrug 3 Stunden bei 140 °C. Für die Veresterung der RBFAs mit TEA betrug die optimale Dauer 4 Stunden bei 140 °C. Die chemischen Strukturen der Diester und Esterquats wurden mittels FT-IR- und NMR-Spektren gesichert. Untersuchungen der Oberflächenaktivität und der Leistungseigenschaften dieser Tenside zeigten, dass die auf TEA basierten Esterquats im Vergleich zu den auf DEA basierten Esterquats bessere Resultate hatten. In der Mischung mit nichtionischen Tensiden lieferten die synthetisierten kationischen Tenside eine bessere Leistung als die reinen nichtionischen Tenside.


* Correspondence address, V. K. Tyagi, Department of Oil & Paint TechnologyHarcourt Butler Technological Institute, Kanpur-208002, India. Tel.: +91-97 21 45 60 64, Fax: +91-5 12-2 53 38 12E-Mail:

Gunjan received her M. Sc. degree in 2006 from Department of Chemistry, University of Lucknow, Lucknow and presently pursuing her Ph. D. in Applied Chemistry (Surfactant Chemistry) from Harcourt Butler Technological Institute, Kanpur, India.

Dr. V. K. Tyagi was born in 1959 in India. He received his Bachelors, Masters and Doctoral degree in Chemical Technology in 1984, 1986 and 1992, respectively from Harcourt Butler Technological Institute, Kanpur, India. He joined as a faculty in the Department of Oil and Paint Technology in 1988 at Harcourt Butler Technological Institute, Kanpur, India. Currently, he is working as a Professor in the same department. He is having 25 years experience of teaching under graduate and post graduate students of Oil Technology. He has supervised 20 candidates for Masters and 4 candidates for Doctoral research. He has published 49 papers in referred national and international journals and has presented 28 papers in national and international conferences in India and abroad. His research interests are surfactants and detergents, novel surfactants and oleo-chemicals.


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Received: 2013-10-11
Accepted: 2014-03-06
Published Online: 2014-11-17
Published in Print: 2014-11-17

© 2014, Carl Hanser Publisher, Munich

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