Startseite Nondestructive microstructural characterization of austempered ductile iron
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Nondestructive microstructural characterization of austempered ductile iron

  • Mert Yagiz Tuzun

    Mert Yagiz Tuzun was born in 1997, study at the Department of Metallurgical and Materials Engineering, Gazi University, Ankara, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Gazi University in 2019 and 2021, respectively. His research interests include heat treatments of steels and cast irons, EBSD technique, SEM, quantitative metallography, magnetic Barkhausen noise.

    , Mustafa Alp Yalcin

    Mustafa Alp Yalcin was born in 1992, works in the Metal Forming Center of Excellence, Atilim University, Ankara, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Atilim University in 2016 and 2019, respectively. His research interests include SEM, EBSD technique, microstructural characterization, metallography and in-situ experiments in SEM.

    , Kemal Davut

    Assist. Prof. Dr. Kemal Davut was born in 1982, works at the Department of Materials Science and Engineering, Izmir Institute of Technology, Izmir, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Middle East Technical University in 2004 and 2006, respectively. He earned his PhD degree in 2013 from the RWTH Aachen University. His areas of interest include crystallographic texture analysis, EBSD technique, SEM, quantitative metallography, magnetic Barkhausen noise, heat treatment of ferrous alloys and advanced high strength steels.

    und Volkan Kilicli

    Assoc. Prof. Dr. Volkan Kilicli was born in 1980, works at the Department of Metallurgical and Materials Engineering, Faculty of Technology, Gazi University, Ankara, Turkey. He graduated in Metallurgy Education from Gazi University, Ankara, Turkey, in 2001. He received his MSc and PhD degrees from Gazi University, Ankara, Turkey in 2004 and 2010, respectively. His research interests include heat treatments of steels and cast irons, semi-solid processing of aluminium alloys, self-healing metallic materials and metal matrix composites.

    ORCID logo EMAIL logo
Veröffentlicht/Copyright: 8. März 2023
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

Austempered ductile iron (ADI) has been preferred in a wide range of applications due its unique combination of high strength, good ductility, wear resistance and fracture toughness together with lower cost and lower density compared to steels. Magnetic Barkhausen noise (MBN) measurement offers a better alternative to traditional characterization techniques by being fast and non-destructive. A simple linear regression using only one single independent variable cannot correlate the MBN with the microstructure of ADI, since its microstructure is multi-component. Multiple linear regression analysis (MLRA) was used to build a model that uses the characteristic features of microstructural constituents as input parameters to predict the MBN. For that purpose, Cu-Ni-Mo alloyed ductile iron samples austempered between 325 and 400 °C and for 45–180 min duration were used. The results show that MBN is most sensitive to the size and shape of acicular ferrite and retained austenite. Moreover, MBN is almost insensitive to the size, morphology and volume fraction of graphite particles. This indicates that retained austenite pins the domain walls more effectively than the graphite particles. Considering the results MLRA, MBN technique can be used to characterize the ausferritic microstructure of ADI.


Corresponding author: Volkan Kilicli, Department of Metallurgical and Materials Engineering, Gazi University, Faculty of Technology, Teknikokullar, 06560, Ankara, Türkiye, E-mail:

Funding source: Gazi University

Award Identifier / Grant number: GÜBAP 07/2020-19

About the authors

Mert Yagiz Tuzun

Mert Yagiz Tuzun was born in 1997, study at the Department of Metallurgical and Materials Engineering, Gazi University, Ankara, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Gazi University in 2019 and 2021, respectively. His research interests include heat treatments of steels and cast irons, EBSD technique, SEM, quantitative metallography, magnetic Barkhausen noise.

Mustafa Alp Yalcin

Mustafa Alp Yalcin was born in 1992, works in the Metal Forming Center of Excellence, Atilim University, Ankara, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Atilim University in 2016 and 2019, respectively. His research interests include SEM, EBSD technique, microstructural characterization, metallography and in-situ experiments in SEM.

Kemal Davut

Assist. Prof. Dr. Kemal Davut was born in 1982, works at the Department of Materials Science and Engineering, Izmir Institute of Technology, Izmir, Turkey. He received his BSc and MSc degrees from Department of Metallurgical and Materials Engineering, Middle East Technical University in 2004 and 2006, respectively. He earned his PhD degree in 2013 from the RWTH Aachen University. His areas of interest include crystallographic texture analysis, EBSD technique, SEM, quantitative metallography, magnetic Barkhausen noise, heat treatment of ferrous alloys and advanced high strength steels.

Volkan Kilicli

Assoc. Prof. Dr. Volkan Kilicli was born in 1980, works at the Department of Metallurgical and Materials Engineering, Faculty of Technology, Gazi University, Ankara, Turkey. He graduated in Metallurgy Education from Gazi University, Ankara, Turkey, in 2001. He received his MSc and PhD degrees from Gazi University, Ankara, Turkey in 2004 and 2010, respectively. His research interests include heat treatments of steels and cast irons, semi-solid processing of aluminium alloys, self-healing metallic materials and metal matrix composites.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: The authors wish to acknowledge to Gazi University Scientific Research Coordination Unit for financial support (Project code: GÜBAP 07/2020-19).

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

[1] J. Zimba, D. J. Simbi, and E. Navara, “Austempered ductile iron: an alternative material for earth moving components,” Cement Concr. Compos., vol. 25, no. 6, pp. 643–649, 2003, https://doi.org/10.1016/S0958-9465(02)00078-1.Suche in Google Scholar

[2] B. Kovacs, “Development of austempered ductile iron (ADI) for automobile crankshafts,” J. Mater. Eng. Perform., vol. 22, no. 1, pp. 2783–2795, 2013, https://doi.org/10.1007/s11665-013-0713-x.Suche in Google Scholar

[3] T. Engelke and A. Esderts, “Analytical strength assessments of austempered ductile iron components,” Mater. Test., vol. 60, no. 10, pp. 940–944, 2018, https://doi.org/10.3139/120.111235.Suche in Google Scholar

[4] M. Erdogan, K. Davut, and V. Kilicli, “Development and properties of austempered low alloyed white cast iron,” Mater. Test., vol. 63, no. 11, pp. 977–983, 2021, https://doi.org/10.1515/mt-2021-0032.Suche in Google Scholar

[5] H. Tanabi, “Machinability of alloy ductile iron and forged 16MnCr5 steel,” Mater. Test., vol. 64, no. 3, pp. 455–462, 2022, https://doi.org/10.1515/mt-2021-2027.Suche in Google Scholar

[6] H. Bayati and R. Elliott, “Role of austenite in promoting ductility in an austempered ductile iron,” Mater. Sci. Technol., vol. 13, no. 4, pp. 319–326, 1997, https://doi.org/10.1179/mst.1997.13.4.319.Suche in Google Scholar

[7] B. Wang, G. C. Barber, F. Qiu, Q. Zou, and H. Yang, “A review: phase transformation and wear mechanisms of single-step and dual-step austempered ductile irons,” J. Mater. Res. Technol., vol. 9, no. 1, pp. 1054–1069, 2020, https://doi.org/10.1016/j.jmrt.2019.10.074.Suche in Google Scholar

[8] I. Ovali, V. Kilicli, and M. Erdogan, “Effect of microstructure on fatigue strength of intercritically austenitized and austempered ductile irons with dual matrix structures,” ISIJ Int., vol. 53, no. 2, pp. 375–381, 2013, https://doi.org/10.2355/isijinternational.53.375.Suche in Google Scholar

[9] M. Bahmani, R. Elliott, and N. Varahram, “The relationship between fatigue strength and microstructure in an austempered Cu-Ni-Mn-Mo alloyed ductile iron,” J. Mater. Sci., vol. 32, no. 20, pp. 5383–5388, 1997, https://doi.org/10.1023/A:1018631314765.10.1023/A:1018631314765Suche in Google Scholar

[10] G. Greno, J. Otegui, and R. Boeri, “Mechanisms of fatigue crack growth in austempered ductile iron,” Int. J. Fatig., vol. 21, no. 1, pp. 35–43, 1999, https://doi.org/10.1016/S0142-1123(98)00055-3.Suche in Google Scholar

[11] R. Dommarco and J. Salvande, “Contact fatigue resistance of austempered and partially chilled ductile irons,” Wear, vol. 254, nos. 3–4, pp. 230–236, 2003, https://doi.org/10.1016/S0043-1648(03)00008-5.Suche in Google Scholar

[12] P. P. Rao and S. K. Putatunda, “Investigations on the fracture toughness of austempered ductile irons austenitized at different temperatures,” Mater. Sci. Eng., A, vol. 349, nos. 1–2, pp. 136–149, 2003, https://doi.org/10.1016/S0921-5093(02)00633-0.Suche in Google Scholar

[13] P. P. Rao and S. K. Putatunda, “Investigations on the fracture toughness of austempered ductile iron alloyed with chromium,” Mater. Sci. Eng., vol. 346, nos. 1–2, pp. 254–265, 2003, https://doi.org/10.1016/S0921-5093(02)00633-0.Suche in Google Scholar

[14] S. K. Putatunda, “Development of austempered ductile cast iron (ADI) with simultaneous high yield strength and fracture toughness by a novel two-step austempering process,” Mater. Sci. Eng., vol. 315, nos. 1–2, pp. 70–80, 2001, https://doi.org/10.1016/S0921-5093(01)01210-2.Suche in Google Scholar

[15] S. Panneerselvam, C. J. Martis, S. K. Putatunda, and J. M. Boileau, “An investigation on the stability of austenite in austempered ductile cast iron (ADI),” Mater. Sci. Eng., vol. 626, pp. 237–246, 2015, https://doi.org/10.1016/j.msea.2014.12.038.Suche in Google Scholar

[16] J. Olawale and K. Oluwasegun, “Austempered ductile iron (ADI): a review,” Mater. Perform. Charact., vol. 5, no. 1, pp. 289–311, 2016, https://doi.org/10.1520/MPC20160053.Suche in Google Scholar

[17] S. Zahiri, C. H. Davies, and E. V. Pereloma, “Simultaneous prediction of austemperability and processing window for austempered ductile iron,” Mater. Sci. Technol., vol. 19, no. 12, pp. 1761–1770, 2003, https://doi.org/10.1179/174328413X13789824293867.Suche in Google Scholar

[18] A. Trudel and M. Gagne, “Effect of composition and heat treatment parameters on the characteristics of austempered ductile irons,” Can. Metall. Q., vol. 36, no. 5, pp. 289–298, 1997, https://doi.org/10.1179/cmq.1997.36.5.289.Suche in Google Scholar

[19] A. Uyar, O. Sahin, B. Nalcaci, and V. Kilicli, “Effect of austempering times on the microstructures and mechanical properties of dual-matrix structure austempered ductile iron (DMS-ADI),” Int. J. Metalcast., vol. 16, no. 1, pp. 407–418, 2022, https://doi.org/10.1007/s40962-021-00617-4.Suche in Google Scholar

[20] C. H. Gur, “Microstructure characterization of heat-treated ferromagnetic steels by magnetic barkhausen noise method,” in 5th World Congress on Mechanical, Chemical and Material Engineering, vol. 1, Lisbon, 2019, pp. 2–3.10.11159/MMME19.121Suche in Google Scholar

[21] S. Kahrobaee, T. H. Hejazi, and I. A. Akhlaghi, “Electromagnetic methods to improve the nondestructive characterization of induction hardened steels: a statistical modeling approach,” Surf. Coat. Technol., vol. 380, no. 1, p. 125074, 2019, https://doi.org/10.1016/j.surfcoat.2019.125074.Suche in Google Scholar

[22] H. Hizli and C. H. Gur, “Applicability of the magnetic barkhausen noise method for nondestructive measurement of residual stresses in the carburized and tempered 19CrNi5H steels,” Res. Nondestr. Eval., vol. 29, no. 4, pp. 221–236, 2018, https://doi.org/10.1080/09349847.2017.1359711.Suche in Google Scholar

[23] T. Kaleli, H. Hizli, and C. H. Gur, “Comparison of two procedures for reliable measurement of residual stress in carburized steels by magnetic barkhausen noise method,” in 12th European Conference on Non-Destructive Testing, Gothenburg, 2018, pp. 5–7.Suche in Google Scholar

[24] P. Vourna, C. Hervoches, M. Vrana, A. Ktena, and E. Hristoforou, “Correlation of magnetic properties and residual stress distribution monitored by X-ray and neutron diffraction in welded AISI 1008 steel sheets,” IEEE Trans. Magn., vol. 51, no. 1, pp. 1–4, 2015, https://doi.org/10.1109/TMAG.2014.2357840.Suche in Google Scholar

[25] H. I. Yelbay, I. Cam, and C. H. Gur, “Non-destructive determination of residual stress state in steel weldments by magnetic Barkhausen noise technique,” NDT E Int., vol. 43, no. 1, pp. 29–33, 2010, https://doi.org/10.1016/j.ndteint.2009.08.003.Suche in Google Scholar

[26] S. Schuster, L. Dertinger, D. Dapprich, and J. Gibmeier, “Application of magnetic Barkhausen noise for residual stress analysis–consideration of the microstructure,” Mater. Test., vol. 60, no. 6, pp. 545–552, 2018, https://doi.org/10.3139/120.111186.Suche in Google Scholar

[27] T. Bick, T. Kandelhardt, K. Treutler, and V. Wesling, “Determination of the hardening depth by using inversely determined micro-magnetic characteristics,” Mater. Test., vol. 61, no. 5, pp. 495–500, 2019, https://doi.org/10.3139/120.111346.Suche in Google Scholar

[28] K. Davut, V. Kilicli, O. F. Murathan, and C. Simsir, “Nondestructive characterization of prior austenite structure of AISI D2 tool steel by magnetic barkhausen noise technique,” in 11th International Conference on Barkhausen Noise Micromagnetic Testing, Turkey, Kusadasi, 2015, pp. 5–7.Suche in Google Scholar

[29] K. Davut and C. H. Gur, “Monitoring the microstructural changes during tempering of quenched SAE 5140 steel by magnetic Barkhausen noise,” J. Nondestr. Eval., vol. 26, no. 2, pp. 107–113, 2007, https://doi.org/10.1007/s10921-007-0025-x.Suche in Google Scholar

[30] C. H. Gur, V. Kilicli, and M. Erdogan, “Investigating the austempering parameters of ductile iron by magnetic Barkhausen noise Technique,” in 17th World Conference on Nondestructive Testing, China, Shangai, 2008, pp. 1–6.Suche in Google Scholar

[31] C. D’Amato, C. Verdu, X. Kleber, G. Regheere, and A. Vincent, “Characterization of austempered ductile iron through Barkhausen noise measurements,” J. Nondestr. Eval., vol. 22, no. 4, pp. 127–139, 2003, https://doi.org/10.1023/B:JONE.0000022032.66648.c5.10.1023/B:JONE.0000022032.66648.c5Suche in Google Scholar

[32] ASTM A536-84(2019)e1, Standard Specification for Ductile Iron Castings, ASTM International, May 2009 [Online]. Available at: https://www.astm.org/a0536-84r19e01.html.Suche in Google Scholar

[33] ASTM E2567-16a, Standard Test Method for Determining Nodularity and Nodule Count in Ductile Iron Using Image Analysis, ASTM International, Dec. 2016 [Online]. Available at: https://www.astm.org/e2567-16a.html.Suche in Google Scholar

[34] K. Pearson, “Note on regression and inheritance in the case of two parents,” Proc. Royal Soc. London, vol. 58, pp. 240–242, 1895, https://doi.org/10.1098/rspl.1895.0041.Suche in Google Scholar

[35] D. A. Freedman, Statistical Models: Theory and Practice, 2nd ed. Cambridge, UK, Cambridge University Press, 2009.10.1017/CBO9780511815867Suche in Google Scholar

[36] Y. Xin and X. G. Su, Linear Regression Analysis: Theory and Computing, 1st ed. Singapore, World Scientific Publishing Co., 2009.10.1142/6986Suche in Google Scholar

[37] L. Stahle and S. Wold, “Analysis of variance (ANOVA),” Chemom. Intell. Lab. Syst., vol. 6, no. 4, pp. 259–272, 1989, https://doi.org/10.1016/0169-7439(89)80095-4.Suche in Google Scholar

Published Online: 2023-03-08
Published in Print: 2023-03-28

© 2023 Walter de Gruyter GmbH, Berlin/Boston

Artikel in diesem Heft

  1. Frontmatter
  2. Effect of alloying elements on mechanical behaviour of Cu-Zn-Sn bronzes
  3. Effects of boron waste as a reinforcement in the production of Al composite foams
  4. Buckling in rectangular hybrid composite plates with angled groove-shaped cut-outs
  5. Experimental and numerical investigation of crashworthiness performance for optimal automobile structures using response surface methodology and oppositional based learning differential evolution algorithm
  6. Effects of deep cryogenic treatment with different holding times on the mechanical properties of Al 7050-T7451 alloy friction stir welding
  7. Additive manufacturing and characterization of a stainless steel and a nickel alloy
  8. Shear strain rate sensitivity and crystallisation kinetics investigation in melt spun Cu64Zr36 binary metallic glass
  9. Microstructure analysis, constitutive relationship, and processing map of novel pre-aged Mg-Zn-Gd-Er alloy with different deformation ranges
  10. Effects of process parameters on strengthening mechanisms of additively manufactured AlSi10Mg
  11. Comparison of notch fabrication methods on the impact strength of FDM-3D-printed PLA specimens
  12. Hydride formation mechanisms in Zr-containing amorphous alloys during sample preparation and atom probe tomography
  13. Taper connection strength of revision heads with adapter sleeves compared to standard heads made of ceramics
  14. Investigation of glass/epoxy laminate composites reinforced with bio-particles under mechanical loading
  15. Nondestructive microstructural characterization of austempered ductile iron
Heruntergeladen am 23.10.2025 von https://www.degruyterbrill.com/document/doi/10.1515/mt-2022-0265/html
Button zum nach oben scrollen