Volume 36, Issue 1

Sodium salt scaling, i. e. the formation of doubles salts comprised of sodium, carbonate and sulphate on the heat transfer surfaces, is a common problem that occurs during black liquor evaporation. In this study, experimental results are presented that provide new insights into the formation and composition of such scales and how they are influenced by the addition of tall oil brine. It was found that increased content of sodium carbonate and sodium sulphate in the black liquor increased scaling, while the ratio between carbonate and sulphate had a lesser influence than reported in other studies. Black liquor created loose clay-like scales comprised of aggregated crystals and black liquor, whereas salt solutions created hard mineral-like scales. The scales formed by both the black liquor and the salt solution showed a tendency to fall off during formation after primary nucleation. It was also found that both tall oil soap and alkalized tall oil brine could inhibit the formation of scales. The inhibition effect is stronger if adding the soap or brine just before scaling starts, but also depends on the amount added, the sodium carbonate and sodium sulphate content in the liquor as well as other factors.

The macroscopic and microscopic properties of old newsprint pulp with xylanase, MLac/Glu (modified laccase-glutamate system), and X-MLac/Glu (xylanase synergistic modified laccase-glutamate system) pretreatment was investigated by means of fiber quality measurements (FQA), attenuated total reflectance-infrared spectroscopy (ATR-IR), headspace gas chromatography (HSGC), X-ray diffract ion method (XRD), Low-temperature nitrogen absorption and scanning electron microscopy (SEM). Results showed that, compare with the control pulp, the brightness and lightness ( L ∗ {L^{\ast }}) of hydrogen peroxide bleached pulp after X-MLac/Glu pretreatment increased by 5.86 % ISO and 3.58 %, respectively. FQA analysis revealed that coarseness and fine fiber content increased slightly. The content of carboxyl groups and water retention value increased remarkably by 31.11 % and 39.22 %, respectively. The paper physical analysis showed that the paper strength properties have improved significantly. The crystallinity of cellulose decreased by 3.82 % due to X-MLac/Glu pretreatment. ATR-IR analysis indicated some non-cellulose components are removed. The BJH average pore size and BET specific surface area increased after enzyme pretreatment. The SEM analysis showed that through X-MLac/Glu treatment the fiber surface becomes rough and the connections between the fibers become tighter, more fibrils appeared.

Chemithermomechanical pulp (CTMP) is often used in central layers of multiply paperboards due to its high bulk and strength. Such a CTMP should consist of well-separated undamaged fibres with sufficient bonding capacity. The basic objective of this work is to optimize process conditions in low-consistency (LC) refining, i. e. to select or ultimately develop new optimal LC refiner filling patterns, in order to produce fibrillar fines and improve the separation of fibres from each other while preserving the natural fibre morphology as much as possible. Furthermore, the aim is to evaluate if this type of work can be done at laboratory-scale or if it is necessary to run trials in pilot- or mill-scale in order to get relevant answers. First stage CTMP made from Norway spruce ( Picea abies ) was LC refined in mill-, pilot- and laboratory-scale trials and with different filling patterns. The results show that an LR1 laboratory refiner can favourably be used instead of larger refiners in order to characterize CTMP with regard to tensile index and z-strength versus bulk. A fine filling pattern resulted in CTMP with higher tensile index, z-strength and energy efficiency at maintained bulk compared to a standard filling pattern.

Based on fitted experimental data, an empirical fractionation model for mini-channel hydrodynamic fiber fractionation (miniFrac) is presented. This model, combined with an optimization procedure, is then used as a design tool to synergize competing fractionation performance characteristics, i. e., product quality, product yield and energy demand. Based on this model, miniFrac is compared to state-of-the-art fiber fractionation technology with respect to (i) long fiber-short fiber fractionation and (ii) fines-fiber fractionation. In terms of fines-fiber fractionation, miniFrac is outperformed by typical micro-hole pressure screening regarding the purity of fines fraction. However, a comparison with a slotted (slot width of 0.2 mm) and a smooth-holed pressure screen (hole diameter of 0.8 mm) shows, that miniFrac is capable of outperforming both systems regarding product quality and energy demand at a comparable product yield. If, in the case of fines-fiber fractionation, reject purity (i. e., fines exclusion) is more important than fines purity (i. e., long fiber remain in the reject), miniFrac is an interesting tool with some key advantages over pressure screens.

The dimensional stability of paper products is a well-known problem, affecting multiple engineering applications. The macroscopic response of paper to moisture variations is governed by complex mechanisms originating in the material at all length-scales down to the fiber-level. Therefore, a recently-developed method, based on Global Digital Height Correlation of surface topographies is here exploited to measure the full-field hygro-expansion of single fibers, i. e. a surface strain tensor map over the full field of view is obtained as function of time. From the strain field, the longitudinal and transverse hygro-expansion and principle strains can be calculated. Long- and intermediate-duration dynamic tests are conducted on softwood and hardwood fibers. A large spread in the softwood fiber’s transverse and longitudinal hygro-expansion coefficient ratio was found, while hardwood fibers behave more consistently. Computing the principle strain ratios reduces this spread, as it takes into account the variations of the deformation direction, which is directly affected by the micro-fibril angle (MFA). Furthermore, long-duration tests allow identification of the half-times at which the fibers equilibrate. Finally, the determined major strain angles for all fibers are consistent with the MFA ranges reported in the literature.

During the manufacture of low basis weight tissue paper, it is difficult to efficiently use the dry strength agent (DSA) because a large amount of DSA adsorbed fines releases in forming roll by centrifugal forces. In this study, cationic polyvinylamine (C-PVAm) was used as a DSA in an environment where the retention of fines was weak. Addition of C-PVAm to the thermomechanical pulp (TMP) or TMP mixed with softwood bleached kraft pulp (SwBKP) improved the turbidity of filtrate from sheet former, however, the strength of handsheet paper was similar to that without C-PVAm. When C-PVAm was selectively added to SwBKP as much as 4 %, the tensile index could be improved by approximately 10.6 % without changing the retention of fines. In addition, C-PVAm added before the beating of SwBKP showed better results than C-PVAm added after the beating in terms of fines retention, tensile index, and formation. In particular, the tensile index was improved about 7.7 % by adding of C-PVAm 4 % as is before beating of SwBKP. Consequently, it was found that C-PVAm with a high reaction rate can be added before beating of SwBKP to improve the physical strength.

Paper has been the most significant carrier of written information for many centuries. To prolong the life expectancy of papers, the polyurethane based on nanosilica was used to strengthen the paper fibers in this work. The relation between the mass concentration of polyurethane based on nanosilica and the specific properties of papers (e. g., folding endurance, tensile strength, tearing strength, whiteness and glossiness) were investigated. In addition, the effect of polyurethane based on nanosilica on the acid/alkali resistance and ageing resistance were studied. The results showed that polyurethane based on nanosilica could significantly improve the mechanical properties and ageing resistance of papers.

The importance of sensory information in product purchasing decisions has gained increasing attention in recent years. Tactile properties of packaging are usually measured with the help of trained evaluators. An objective, fast and repeatable method that describes the mechanical interaction and does not rely on a panel would have many benefits. We propose and evaluate such a method for measuring the mechanical interaction between a deformable finger-like shaped sensor and a package. Evaluation of the method shows good repeatability, the variability in the measurement result is within a few percent in most cases. The method captures indentation differences at contact between sensor and package due to measurement position and package design.

The pulp and paper industry often encounters challenges that require process improvements to remain competitive. These challenges may include the requirement to meet more stringent environmental regulations, stricter energy policies, or the need to improve product quality, increase production capacity and profitability. As a result, the pulp mills of today have to focus on becoming more efficient by possessing an effective chemical recovery system and reducing chemical losses. The high degree of closure is beneficial for environment, water consumption and mill economy but can upset the Na/S balance and increase the build-up of non-process elements in the system. Installing an acid plant to convert the sulfur containing Non Condensable Gases (NCG) into sulfuric acid will eliminate the NCG as a sulfur input to the recovery cycle, eliminate purchases of sulfuric acid, reduce caustic purchases, and produce additional steam that will positively impact the mill’s heat balance. This paper provides an overview of the OptimumAcid™ technology required to produce sulfuric acid in a pulp mill from NCG, presents some of the unique challenges related to feed variability, and discusses some of the technical features of NORAM’s sulfuric acid OptimumAcid™ process technology and equipment.

In this study we have recycled two types of waste papers, newspapers and magazines, to prepare paperboard sheets for multipurpose applications. The recycling procedure succeeded in removing most of inorganic contaminants via de-inking process. To enhance the flame retardant ability of paperboard sheets, treatment with varying concentrations (1, 3 and 5 % wt/vol) of organophosphorus-silane compound in the absence and presence of starch (0.2 % wt/vol) was done. The thermal proofing properties of paperboard sheets have been modified after treatment with organophosphorus-silane compound and starch/organophosphorus-silane biocomposite. The results showed that, 3 % (wt/vol) was the minimum concentration to accomplish fire retardancy of paperboard sheets. The addition of starch to the organophosphorus-silane compound enhances the physicomechanical properties of modified paperboard sheets. The paperboard sheets treated organophosphorus-silane compound and starch/organophosphorus-silane biocomposite showed dissimilar activities against Bacillus subtilis , Staphylococcus aureus , Escherichia coli and Pseudomonas aeruginosa . Various analyses were performed to study the physical, chemical, mechanical and thermal properties of the prepared paperboard sheets.

The poplar alkaline hydrogen peroxide mechanical pulp (APMP) with the lignin content of 24.63 % was used as raw material, which with lignin content of 10.04 %, 6.33 %, 3.82 %, and 1.14 % were obtained by the acid sodium chlorite method for 1–4 hours respectively. Then, different lignin content APMP were micro-nano processing treated with acidolysis (6.5 M, 9.8 M) or ultra-granular grinding respectively. Afterwards, poplar bleached chemical pulp (BCP) was prepared micro-nano cellulose under the same conditions as the APMP. Then, compared the data of the particle size, specific surface area, fiber morphology and zeta potential of suspensions between micro-nano cellulose products. The results show that the presence of a small amount of lignin (1–4 %) in APMP does not affect the preparation of different scales nano cellulose under different acid concentration conditions. When the lignin content is reduced to below 2 %, the acidolysis is more uniform, stable, and well-dispersed compared to BCP products; when the APMP is processed by the ultra-granular grinding, the higher lignin content, the more obvious cutting effect in the fiber length direction. The characteristics and feasibility of the preparation of micro-nano cellulose by the acidolysis and ultra-granular grinding using APMP with varying degrees of delignification are compared.

Cellulose nanofibers isolated from unbleached pulp are characterized by different surface properties due to presence of lignin at their surface, in addition to lower cost than isolated from bleached pulp. In the current work, the effect of cellulose nanofibers isolated from unbleached neutral sulfite and bleached soda rice straw pulps (so called UBCNF and BCNF) on improving paper sheet properties of unbleached and bleached rice straw pulp (so called UBP and BP) was studied. The effect on mechanical properties (tensile strength, burst strength, and tearing resistance) and physical properties (porosity and water vapor permeability) was studied. Scanning electron microscopy (SEM) was used to assist in explaining the obtained results. The result showed that using BCNF and BP resulted in better improvement in mechanical properties and also more effective in reducing porosity of paper sheets than in case of using UBCNF and UBP. These results indicated stronger bonding between nanofibers and pulps’ fibers in case of using BCNF and BP (surfaces rich in cellulose hydroxyl groups) than in case of UBCNF and UBP (surfaces rich in lignin). Water vapor permeability of paper sheets made from unbleached or bleached pulps did not significantly affect by the addition the nanofibers.

Cellulose bromo-isobutyl ester was prepared using filter paper as raw material through esterification reaction with 2-Bromoisobutyryl bromide (BIBB) in N, N-Dimethyl-formamide (DMF). Cellulose esters with different degree of substitution were obtained. FTIR result indicated the successful introduction of bromo isobutyryl group in cellulose to obtain cellulose ester (Cell-Br). The surface of modified filter paper become rough and grooves could be observed by SEM. The thermal stability of the cellulose ester decreased in comparison with unmodified filter paper. Besides, the hydrophobicity of the filter paper was improved and the water contact angle increased from 73.4° to 116.5° with increasing degree of substitution. The water vapor barrier property was improved by 26 %. Furthermore, it was also found the modified filter paper possessed antibacterial activity against S. aureus bacteria. The modified filter paper obtained could be potentially used in food packaging fields and the results provide a simple method to prepare functional filter paper.

In this paper, we provide a new approach for the anionic modification and functional application of nanocellulose. The nanocrystalline cellulose (NCC) is prepared from microcrystalline cellulose (MCC) and modified by fatty acids (lauric acid, palmitic acid and stearic acid). Ammonium ceric sulfate or hydrogen peroxide/ferrous sulfate being used as an initiator, three kinds of modified nanocrystalline cellulose (MNCC) can be synthesized at low temperature. The terminology for these MNCC is L-MNCC (NCC modified by lauric acid), P-MNCC (NCC modified by palmitic acid) and S-MNCC (NCC modified by stearic acid). Compared with those existing synthesized methods, the reaction condition is mild, and the modified products show strong stability. It can be seen from morphological structure analysis and reaction conditions analysis of MNCC that the original structure of cellulose is changed slightly. And the optimal conditions for preparing MNCC are obtained. The best yields of L-MNCC, P-MNCC and S-MNCC are 54.2 %, 20.9 % and 14.5 %, respectively.

Gaining insight into the oxidation of hardwood kraft fibres using hydrogen peroxide at mildly acidic conditions was the main aim of this study. The oxidized hardwood pulp had an increased number of carbonyl groups and, when formed into sheets, an enhanced durability in water was seen due to the formation of cross-links, known as hemiacetals. The carbonyl groups formed were found to be mainly ketones with the exception of the case with longer reaction times (60–90 minutes) at 85 °C, where aldehydes were detected. Through compositional analysis it was found that mainly xylan was oxidized, likely due to the higher amount of xylan close to the surface of the fibre wall. The influence of xylan on the oxidation process was investigated using cold caustic extraction (CCE) performed prior to oxidation. When the CCE pulp was oxidized, there was an increased rate of introduced carbonyl groups and degradation was more pronounced. This is likely due to the accessible surface area being increased, caused by the formation of pores when the lower molecular weight xylan was being extracted during CCE.