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Polysiloxane-derived ceramic foam for the reinforcement of Mg alloy

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Veröffentlicht/Copyright: 3. Januar 2022
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Abstract

Magnesium/ceramic composites with an interpenetrating microstructure were made by pressure infiltrating an open cellular ceramic preform. The low-density ceramic preform with a porosity of 82% was prepared by foaming a low-viscous polysiloxane/alumina suspension which formed an SiO2/Al2O3 microcomposite ceramic foam after thermal treatment in air at 1200 °C. Foaming was achieved by an in situ blowing process during curing of the polysiloxane precursor at 200 – 300 °C. The open cellular structure was characterized by a mean strut thickness of 130 μm, an average cell diameter of 800 μm and a high pore connectivity. The ceramic preforms were infiltrated with AZ 31 magnesium alloy by squeeze casting at 680 °C applying a maximum pressure of 86 MPa. Interface bonding was achieved by the formation of spinel and cordierite in a reaction layer at the metal/ceramic interface. The dense metal/ceramic composite possesses significantly higher elastic modulus, yield strength and creep resistance than the monolithic alloy at room temperature and 135 °C. The experimental results suggest that filler-loaded preceramic polymers have a high potential for optimization of lightweight metal cast components.


Juergen Zeschky Department of Materials Science, Glass and Ceramics University of Erlangen-Nuernberg Martensstr. 5, D-91058 Erlangen, Germany Tel.: +49 9131 8527561 Fax: +49 9131 8528311

Dedicated to Professor Dr. Haël Mughrabi on the occasion of his 65th birthday

The authors are grateful to B. Kummer and F. Breutinger (General Materials Properties) for experimental assistance. Financial support from the Deutsche Forschungsgemeinschaft (DFG) is gratefully acknowledged.


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Received: 2002-02-20
Published Online: 2022-01-03
Published in Print: 2022-01-03

© 2002 Carl Hanser Verlag, München

Heruntergeladen am 19.4.2026 von https://www.degruyterbrill.com/document/doi/10.3139/ijmr-2002-0136/html
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