A New Approach in Offline-Optimization of the Injection Molding Process
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K. Kuhmann
Abstract
For the purpose of process optimization of the injection-molding process a robust processing point is determined, at which specified characteristics of the parts are met and the process is insensitive to disturbances. The idea of the new optimization concept is to ensure that also around the robust processing point, within the so-called robust processing window, the part geometry is in tolerance and a low standard deviation respectively a high SN-ratio is achieved. Instead of reducing the optimization task to a one-dimensional problem by combining the target functions, in this approach one defines lower and upper bounds for the characteristics to be optimized. These bounds must be fulfilled in the range of the robust processing window and, if necessary, might be sharpened or relaxed during the optimization procedure. The corresponding response surfaces are generated by means of new Scattered Data Interpolation-methods.
© 2000, Carl Hanser Verlag, Munich
Articles in the same Issue
- Editorial
- Third of a Series: Pioneering Polymer Industry Developments — The First Successful Mathematical-Computer Modeling of A Complex Industrial Process: Toyobo and Melt Spinning
- Screw Extrusion / Mixing
- Polymer Flow Velocity in the Helical Channel in Dependence of a Coordinate System
- Non-Isothermal Transient Startup of A Starved Flow Modular Co-Rotating Twin Screw Extruder
- Numerical Simulations and Experiments in a Double-Couette Flow Geometry
- Dynamic Analysis of Melting in Injection Extruder
- Extrusion Die
- Production of Pipe with Uniform Wall Thickness: How to Compensate for Gravity Sag
- Fiber and Film
- Assessment of LDPE Melt Strength by Use of Rheotens Mastercurves
- Molding
- Analysis of Flow and Heat Transfer in Liquid Composite Molding
- Solidification Criterion on Shrinkage Predictions for Semi-crystalline Injection Moulded Samples
- Polymer Melt Rheology at High Shear Rates
- Factors Affecting the Stability of Gas Penetration in Gas Assist Injection Molded Bifurcation Parts
- Transient Polymer Flow Rate in Injection Mold Filling
- Flow Analysis of Injection-Press Molding Process
- Properties of Injection Molded In Situ Composites Based on PPS and a Melt Processable Glass
- A New Approach in Offline-Optimization of the Injection Molding Process
Articles in the same Issue
- Editorial
- Third of a Series: Pioneering Polymer Industry Developments — The First Successful Mathematical-Computer Modeling of A Complex Industrial Process: Toyobo and Melt Spinning
- Screw Extrusion / Mixing
- Polymer Flow Velocity in the Helical Channel in Dependence of a Coordinate System
- Non-Isothermal Transient Startup of A Starved Flow Modular Co-Rotating Twin Screw Extruder
- Numerical Simulations and Experiments in a Double-Couette Flow Geometry
- Dynamic Analysis of Melting in Injection Extruder
- Extrusion Die
- Production of Pipe with Uniform Wall Thickness: How to Compensate for Gravity Sag
- Fiber and Film
- Assessment of LDPE Melt Strength by Use of Rheotens Mastercurves
- Molding
- Analysis of Flow and Heat Transfer in Liquid Composite Molding
- Solidification Criterion on Shrinkage Predictions for Semi-crystalline Injection Moulded Samples
- Polymer Melt Rheology at High Shear Rates
- Factors Affecting the Stability of Gas Penetration in Gas Assist Injection Molded Bifurcation Parts
- Transient Polymer Flow Rate in Injection Mold Filling
- Flow Analysis of Injection-Press Molding Process
- Properties of Injection Molded In Situ Composites Based on PPS and a Melt Processable Glass
- A New Approach in Offline-Optimization of the Injection Molding Process
