Home Enhancing mechanical properties of wires by a novel continuous severe plastic deformation method
Article
Licensed
Unlicensed Requires Authentication

Enhancing mechanical properties of wires by a novel continuous severe plastic deformation method

  • Mojtaba Pourbashiri , Mohammad Sedighi , Cecilia Poletti and Christof Sommitsch
Published/Copyright: September 4, 2017
Become an author with De Gruyter Brill

Abstract

Commercially pure Al wires are severely plastic deformed by a novel method called equal channel angular torsion drawing (ECATD) up to four passes. Initial wires are drawn through an equal channel angular die and simultaneously torsion deformed by turning the ECATD die. The wires are deformed up to an equivalent strain of 1 to 4 (based on FE result) at room temperature. The microstructural evolution of the wires is investigated using optical microscopy of both longitudinal and transverse cross-sections. A grain refinement from 100 μm to a mean grain size of 1–10 μm is achieved mainly at the areas near the surface of the wires. A decreasing trend of grain refinement is observed from the edge area to the wire center due to the non-uniform strain distribution, resulting in an inhomogeneous hardness. A significant increase in hardness is obtained from ∼22 HV to ∼43 HV at the wire center and to ∼60 HV at the wire edge, this confirms simulated equivalent plastic strain. The most important advantage of this process is the ability to impose continuous large plastic deformation on wires. It can be used as an industrial method for continuous strain hardening and grain refinement of wires.


*Correspondence address, Prof. Mohammad Sedighi, School of Mechanical Engineering, Iran University of Science and Technology, Narmak, Tehran – 1684613114, Iran, Tel: +98-77240540, Fax: +98-77240488, E-mail:

References

[1] Y.Estrin, A.Vinogradov: Acta Mater.61 (2013) 782817. 10.1016/j.actamat.2012.10.038.Search in Google Scholar

[2] L.S.Toth, C.Gu: Mater. Charact.92 (2014) 114. 10.1016/j.matchar.2014.02.003.Search in Google Scholar

[3] A.Azushima, R.Kopp, A.Korhonen, D.Y.Yang, F.Micari, G.D.Lahoti, P.Groche, J.Yanagimoto, N.Tsuji, A.Rosochowski, A.Yanagida: CIRP Ann. - Manuf. Technol.57 (2008) 716735. 10.1016/j.cirp.2008.09.005.Search in Google Scholar

[4] T.G.Langdon: Acta Mater. (2013). 10.1016/j.actamat.2013.08.018.Search in Google Scholar

[5] B.Srinivas, C.Srinivasu, B.Mahesh: Adv. Mater. Manuf. Charact.3 (2013) 291296. 10.11127/ijammc.2013.02.053.Search in Google Scholar

[6] S.K.Hwang, H.M.Baek, H.S.Joo, Y.Im: Met. Mater. Int.21 (2015) 391401. 10.1007/s12540-015-4382-1.Search in Google Scholar

[7] U.Chakkingal, A.B.Suriadi, P.F.Thomson: Scr. Mater.39 (1998) 677684. 10.1016/S1359-6462(98)00234-6.Search in Google Scholar

[8] U.Chakkingal, A.B.Suriadi, P.F.Thomson: Mater. Sci. Eng., A 266 (1999) 241249. 10.1016/S0921-5093(98)01129-0.Search in Google Scholar

[9] J.Alkorta, M.Rombouts, J.De Messemaeker, L.Froyen, J. GilSevillano: Scr. Mater.47 (2002) 1318. 10.1016/S1359-6462(02)00089-1.Search in Google Scholar

[10] C. LuisPérez, C.Berlanga, J.Pérez-Ilzarbe: J. Mater. Process. Technol.143–144 (2003) 105111. 10.1016/S0924-0136(03)00329-7.Search in Google Scholar

[11] S.K.Hwang, Y.G.Jin, I.H.Son, K.H.Rhee, D.L.Lee, Y.T.Im: Int. J. Mech. Sci.53 (2011) 479484. 10.1016/j.ijmecsci.2011.03.008.Search in Google Scholar

[12] Y.T.I.S.K.Hwang, Y.G.Jin, H.M.Baek, D.K.Kim, I.H.Son: Steel Res. Int. (2011) 314319.Search in Google Scholar

[13] J.H.Kim, S.K.Hwang, Y.-T.Im, I.-H.Son, C.M.Bae: Mater. Sci. Eng., A552 (2012) 316322. 10.1016/j.msea.2012.05.046.Search in Google Scholar

[14] G.J.Raab, R.Z.Valiev, T.C.Lowe, Y.T.Zhu: Mater. Sci. Eng., A 382 (2004) 3034. 10.1016/j.msea.2004.04.021.Search in Google Scholar

[15] C.Xu, S.Schroeder, P.B.Berbon, T.G.Langdon: Acta Mater.58 (2010) 13791386. 10.1016/j.actamat.2009.10.044.Search in Google Scholar

[16] Z.L.JingTaoWangJinWangb and Terence G.Langdon: Scr. Mater.67 (2012) 810813. 10.1016/j.scriptamat.2012.07.028.Search in Google Scholar

[17] O.Bouaziz, Y.Estrin, H.S.Kim: Adv. Eng. Mater. (2009) NA–NA. 10.1002/adem.200900217.Search in Google Scholar

[18] K.Nakamura, K.Neishi, K.Kaneko, M.Nakagaki, Z.Horita: Mater. Trans.45 (2004) 33383342. 10.2320/matertrans.45.3338.Search in Google Scholar

[19] S.Khamsuk, N.Park, H.Adachi, D.Terada, N.Tsuji: J. Mater. Sci.47 (2012) 78417847. 10.1007/s10853-012-6661-2.Search in Google Scholar

[20] C.Wang, F.Li, J.Li, J.Dong, F.Xue: Mater. Sci. Eng., A598 (2014) 714. 10.1016/j.msea.2013.12.079.Search in Google Scholar

[21] K.Edalati, S.Lee, Z.Horita: J. Mater. Sci.47 (2011) 473478. 10.1007/s10853-011-5822-z.Search in Google Scholar

[22] Y.Iwahashi, J.Wang, Z.Horita, M.Nemoto, T.G.Langdon: Scr. Mater.35 (1996) 143146. 10.1016/1359-6462(96)00107-8Search in Google Scholar

[23] J.Tokutomia, K.H. NobuhiroTsuji, JunYanagimoto: J. Mater. Process. Technol.212 (2012) 25052513. 10.1016/j.jmatprotec.2012.06.008Search in Google Scholar

[24] J.T. KenichiHanazakiJunYanagimoto, NobuhiroTsuji: Mater. Sci. Eng., A534 (2012) 720723. 10.1016/j.msea.2011.12.030Search in Google Scholar

[25] J.Yanagimoto, J.T. KenichiHanazaki, NobuhiroTsuji: CIRP Ann. - Manuf. Technol.60 (2011) 279282. 10.1016/j.cirp.2011.03.148Search in Google Scholar

[26] K.Muszka, L.Madej: J. Majta, Mater. Sci. Eng., A574 (2013) 6874. 10.1016/j.msea.2013.03.024.Search in Google Scholar

[27] S.C.Shrivastava, J.J.Jonas, G.Canova: J. Mech. Phys. Solids.30 (1982) 7590. 10.1016/0022-5096(82)90014-X.Search in Google Scholar

[28] H.F.Lampman: ASM Handbook-Vol 4: Heat Treating (1994).Search in Google Scholar

[29] R.Z.Valiev, T.G.Langdon: Prog. Mater. Sci.51 (2006) 881981. 10.1016/j.pmatsci.2006.02.003.Search in Google Scholar

[30] S. HadiHosseinikord: MSc thesis, Investigation and analysis of a new backward extrusion method for producing high strength containers, University of Tehran, Iran (2013).Search in Google Scholar

[31] V.M.Segal: Mater. Sci. Eng., A338 (2002) 331344. 10.1016/S0921-5093(02)00066-7.Search in Google Scholar

[32] H.Zendehdel, A.Hassani: Mater. Des.37 (2012) 1318. 10.1016/j.matdes.2011.12.009.Search in Google Scholar

[33] D.Orlov, Y.Beygelzimer, S.Synkov, V.Varyukhin, N.Tsuji, Z.Horita: Mater. Sci. Eng. A.519 (2009) 105111. 10.1016/j.msea.2009.06.005.Search in Google Scholar

[34] C.Wang, F.Li, Q.Li, J.Li, L.Wang, J.Dong: Mater. Des.43 (2013) 492498. doi: /10.1016/j.matdes.2012.07.047. 10.1016/j.matdes.2012.07.047Search in Google Scholar

[35] Z.Horita, T.G.Langdon: Mater. Sci. Eng. A.410–411 (2005) 422425. 10.1016/j.msea.2005.08.133.Search in Google Scholar

[36] T.Sakai, A.Belyakov, R.Kaibyshev, H.Miura, J.J.Jonas: Prog. Mater. Sci.60 (2014) 130207. 10.1016/j.pmatsci.2013.09.002.Search in Google Scholar

[37] F.Musin, A.Belyakov, R.Kaibyshev, Y.Motohashi, G.Itoh, K.Tsuzaki: Rev. Adv. Mater. Sci.25 (2010) 107112.Search in Google Scholar

Received: 2017-04-15
Accepted: 2017-06-13
Published Online: 2017-09-04
Published in Print: 2017-09-15

© 2017, Carl Hanser Verlag, München

Downloaded on 7.9.2025 from https://www.degruyterbrill.com/document/doi/10.3139/146.111537/html
Scroll to top button