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Thermomechanical processing of AA6061 billets for semi-solid forming

  • Yucel Birol
Published/Copyright: May 23, 2013
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Abstract

Extruded bars of AA6061 alloy were heat treated above the solidus temperature to produce wrought aluminium feedstock for thixoforming. The extruded material recrystallized during heating to the semi-solid state, producing nearly equiaxed polygonal grains with high-angle boundaries. Melting started at triple junctions during subsequent isothermal heating and progressed along grain boundaries. The low melting point eutectic phase and the high-angle grain boundaries introduced by recrystallization both promoted the grain boundary melting process. The desired feedstock characteristics, comprising complete grain boundary wetting, a perfectly cylindrical slug shape and an average grain size below 100 microns were obtained after 5 min at 640 °C and 635 °C for extrusion ratios of 14: 1 and 5: 1, respectively.


* Correspondence address, Dr. Yücel Birol, Materials Institute, Marmara Research Center, TUBITAK, Gebze, Kocaeli 41470, Turkey, Tel.: +90 262 641 23 00, Fax: +90 262 641 23 09, E-mail:

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Received: 2006-5-9
Accepted: 2006-11-10
Published Online: 2013-05-23
Published in Print: 2007-01-01

© 2007, Carl Hanser Verlag, München

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