Tool condition monitoring in the milling process with vegetable based cutting fluids using vibration signatures
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Thangamuthu Mohanraj
, Subramaniam Shankar , Rathanasamy Rajasekar , Ramasamy Deivasigamani and Pallakkattur Muthusamy Arunkumar
Abstract
The major difficulty faced in a machining process is predicting the failure of cutting tools and analyzing the stipulated time for tool replacement. The former and latter can be achieved through a monitoring system that surveys the effective condition. This present research work is focused on analyzing tool condition by adopting a vibration signature during the machining of a hybrid aluminum alloy composite using various coolants. The experiments were conducted employing various tools under optimum process parameters utilizing vegetable based cutting oil as a coolant. During the machining process, a vibration signature from the workpiece was acquired using an NI 6221 M series DAQ card allowing for various time domain features to be extracted. The arithmetic mean and skewness significantly increased for dull tools. Based on the extracted features, a decision making algorithm for tool condition monitoring system has been proposed. The result shows that the features extracted increased consecutively with an increase in flank wear.
References
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© 2019, Carl Hanser Verlag, München
Articles in the same Issue
- Inhalt/Contents
- Contents
- Fachbeiträge/Technical Contributions
- Improved stress concentration factors for circular shafts for uniaxial and combined loading
- Constitutive modeling for high temperature compressive deformation of non-oriented electrical steel
- Microstructure and mechanical properties of a rotary friction welded tungsten heavy alloy
- Laser speckle photometry – Optical sensor systems for condition and process monitoring
- Bending behavior of sandwich structures with different fiber facing types and extremely low-density foam cores
- Effects of specimen dimensions and impact energy on energy absorption and damage of glass/epoxy composite plates
- Wear behavior of sansevieria cylindrica and E-glass reinforced polyester composites
- Synergistic effects of chemical finishing processes on comfort characteristics of micro-modal and lyocell knitted fabrics
- Inspection of defects in CFRP by improved magnetic induction tomography
- Effects of the drill flute number on drilling of a casted AZ91 magnesium alloy
- Limit load evaluation of inlet pigtail pipe bends with ovality under in-plane bending
- Synthesis of graphene oxide with superhydrophilicity and well-defined sheet size distribution
- Effects of induction hardened surface depth on the dynamic behavior of rotating shaft systems
- Tool condition monitoring in the milling process with vegetable based cutting fluids using vibration signatures
Articles in the same Issue
- Inhalt/Contents
- Contents
- Fachbeiträge/Technical Contributions
- Improved stress concentration factors for circular shafts for uniaxial and combined loading
- Constitutive modeling for high temperature compressive deformation of non-oriented electrical steel
- Microstructure and mechanical properties of a rotary friction welded tungsten heavy alloy
- Laser speckle photometry – Optical sensor systems for condition and process monitoring
- Bending behavior of sandwich structures with different fiber facing types and extremely low-density foam cores
- Effects of specimen dimensions and impact energy on energy absorption and damage of glass/epoxy composite plates
- Wear behavior of sansevieria cylindrica and E-glass reinforced polyester composites
- Synergistic effects of chemical finishing processes on comfort characteristics of micro-modal and lyocell knitted fabrics
- Inspection of defects in CFRP by improved magnetic induction tomography
- Effects of the drill flute number on drilling of a casted AZ91 magnesium alloy
- Limit load evaluation of inlet pigtail pipe bends with ovality under in-plane bending
- Synthesis of graphene oxide with superhydrophilicity and well-defined sheet size distribution
- Effects of induction hardened surface depth on the dynamic behavior of rotating shaft systems
- Tool condition monitoring in the milling process with vegetable based cutting fluids using vibration signatures