Startseite Solid particle erosion wear behavior of severe plastically deformed AA7075 alloys
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Solid particle erosion wear behavior of severe plastically deformed AA7075 alloys

  • Hasan Kaya
Veröffentlicht/Copyright: 15. November 2018
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

In this study, severe plastic deformation (SPD) and wear behavior of AA 7075 allosy widely used in aerospace, automotive and defence industries, has been investigated. The equal channel angular pressing (ECAP) process was applied to achieve an ultra-fine grain structure of homogenized AA 7075 materials. Solid particle abrasion behavior was impressed into homogenized and ECAP' ed materials via a variable particle impingement angle (PIA) and acceleration pressure. Microstructure and wear behavior of the tested materials were investigated using scanning electron microscopy (SEM) and a surface profilometer. In the studies conducted, it was observed that an increase in the number of ECAP passes with the effect of SPD, reduced the solid particle wear behavior.

Kurzfassung

In der diesem Beitrag zugrunde liegenden Studie wurde die starke plastische Verformung und das Verschleißverhalten der Alumniumlegierung AA 7075 untersucht, die breitflächig im Flugzeugbau, im Automobilbau und in der Verteidigungsindustrie eingesetzt wird. Es wurde das Equal Channel Angular Pressing (ECAP) Verfahren angewandt, um eine ultrafeine Kornstruktur des homogenisierten Werkstoffes AA 7075 zu erreichen. Das Festpartikel-Verschleißverhalten wurde in den homogenisierten und ECAP-behandelten Werkstoffen unter einem variablen Partikelauftreffwinkel und Beschleunigungsdruck untersucht. Die Mikrostrukturen und das Verschleißverhalten der Testwerkstoffe wurden mittels Rastereleketronenmikroskopie und einem Oberflächenprofilometer untersucht. In der Studie wurde beobachtet, dass mit einer Zunahme der ECAP-Behandlungen mit der Auswrikung einer starken plastischen Verformung das Festpartikelverschleißverhalten reduziert werden konnte.


*Correspondence Address, Dr. Hasan Kaya, Kocaeli University, Asim Kocabiyik Vocational School of Higher Education, Department of Machine and Metal Technology, Borusan Campus, Cumhuriyet Street, 41800 Hereke-Kocaeli, Turkey, E-mail:

Dr. Hasan Kaya, born in 1979, graduated with a bachelor's degree at the Technical Educational Faculty at Zonguldak Karaelmas University Zonguldak, Turkey in 2000. He joined the master's program in Metal Science at the Natural Science Institute in Zonguldak Karaelmas University and the Scientific and Technological Research Council of Turkey – Scientist Training Group (TUBITAK – BAYG) and completed his degree in 2003. He attended the PhD program in the Department of Machine Education at Kocaeli University as of 2008 and completed his degree in 2013. He is presently employed as a lecturer in the Machine and Metal Department of the Asim Kocabiyik Vocational School of Higher Education of Kocaeli University, Turkey.


References

1 Ş.Güleç, A.Aran, Materials Science, Vol. 1: Overview to metallic materials, Tugam Press, Istanbul (1985), pp. 2859 (in Turkish)Suche in Google Scholar

2 H.Kaya, Ö.Ekinci: Prediction of machinability of AA7075 using Artificial Neural Networks, Materials Testing58 (2016), pp. 68969310.3139/120.110909Suche in Google Scholar

3 H.Kaya, M.A.Cengiz, D.Özyürek, A.Çalişkan, R. E.Ergün: The effect of aging on the machinability of AA7075 aluminium alloy, Scientific Research and Essays27 (2012), No. 7, pp. 2424243010.5897/SRE12.411Suche in Google Scholar

4 R. D.Doherty, H.Lee, E. A.Feest: Microstructure of stir-cast metals, Materials Science and Engineering65 (1984), pp. 18118910.1016/0025-5416(84)90211-8Suche in Google Scholar

5 J.Macheret, E. G.Korth, T. M.Lillo, A. D.Watkins, J. E.Flinn, D. R.Herling, M. T.Smith, R. B.Scwarz: Equal channel angular extrusion, Report No. INEEL/EXT-99-00459, Idaho National Engineering and Environmental Laboratory, USA (1999)Suche in Google Scholar

6 H.Kaya, M.Uçar: The effect of mechanical properties on fatigue bahviour of Ecap’ ed AA7075, High Temperature Materials and Processes35 (2016), pp. 22523410.1515/htmp-2014-0193Suche in Google Scholar

7 G. M.Stoica, P. K.Liaw: Progress in equal channel angular processing, JOM53 (2001), pp. 364010.1007/s11837-001-0178-5Suche in Google Scholar

8 H.Kaya, M.Uçar, A.Cengiz, R.Samur, D.Özyürek, A.Caliskan: Novel molding technique for ECAP process and effects on hardness of AA7075, Mechanika20 (2014), pp. 51010.5755/j01.mech.20.1.4207Suche in Google Scholar

9 H.Kaya, M.Uçar: Fatigue behaviour and mechanical properties of ecap'ed and thixoformed AA7075, High Temperature Materials and Processes33 (2014), pp. 27728510.1515/htmp-2013-0074Suche in Google Scholar

10 H. S.Kim, M. H.Seo, S. I.Hong: Plastic deformation analysis of metals during equal channel angular pressing, Journal of Materials Processing Techonology113 (2001), pp. 62262610.1016/S0924-0136(01)00710-5Suche in Google Scholar

11 V. M.Segal: Materials processing by simple shear, Materials Science and Engineering A197 (1995), pp. 15716410.1016/0921-5093(95)09705-8Suche in Google Scholar

12 H. S.Kim, M. H.Seo, S. I.Hong: On the die corner gap formation in equal channel angular pressing, Materials Science and Engineering A, 291 (2000), pp. 869010.1016/S0921-5093(00)00970-9Suche in Google Scholar

13 C. P.Chang, P. L.Sun, P. W.Kao: Deformation induced grain boundaries in commercially pure aluminium, Acta Materialia48 (2000), pp. 3377338510.1016/S1359-6454(00)00138-5Suche in Google Scholar

14 E.Avcu: The influences of ECAP on the dry sliding wear behaviour of AA7075 aluminium alloy, Tribology International110 (2017), pp. 17318410.1016/j.triboint.2017.02.023Suche in Google Scholar

15 A.Harsha: Solid particle erosion behaviour of various polyaryletherketone composites, Wear254 (2003), pp. 69371210.1016/S0043-1648(03)00143-1Suche in Google Scholar

16 T.Sinmazcelik, S.Fidan, V.Gunay: Residual mechanical properties of carbon/polyphenylenesulphide composites after solid particle erosion, Materials & Design29 (2008), pp. 1419142610.1016/j.matdes.2007.09.003Suche in Google Scholar

17 T.Sinmazcelik, I.Taskiran: Erosive wear behaviour of polyphenylenesulphide (PPS) composites, Materials & Design28 (2007) pp. 2471247710.1016/j.matdes.2006.08.007Suche in Google Scholar

18 S.Fidan, E.Avcu, E.Karakulak, R.Yamanoğlu, M.Zeren, T.Sınmazçelik: Effect of heat treatment on erosive wear behaviour of Ti6Al4 V alloy, Materials Science and Technology29 (2013) pp. 1088109410.1179/1743284713Y.0000000239Suche in Google Scholar

19 L.Ćurković, I.Kumić, and K.Grilec: Solid particle erosion behaviour of high purity alumina ceramics, Ceramics International37 (2011), No. 1, pp. 293510.1016/j.ceramint.2010.08.029Suche in Google Scholar

20 G.Fowler, I. R.Pashby, and P. H.Shipway: The effect of particle hardness and shape when abrasive water jet milling titanium alloy Ti6Al4V, Wear266 (2009), pp. 61362010.1016/j.wear.2008.06.013Suche in Google Scholar

21 T.Sinmazcelik, N. Y.Sari: Erodent size effect on the erosion of polyphenylene sulfide composite, Polymer Composites31 (2009), pp. 98599410.1002/pc.20883Suche in Google Scholar

22 C.Allen, A.Ball: A review of the performance of engineering materials under prevalent tribological and wear sitiations in South African industries, Tribology International29 (1996), No. 2, pp. 10511610.1016/0301-679X(95)00073-DSuche in Google Scholar

23 A.Harsha, A.Thakre: Investigation on solid particle erosion behaviour of polyetherimide and its composites, Wear262 (2007), No. 7–8, pp. 80781810.1016/j.wear.2006.08.012Suche in Google Scholar

24 M. A.Verspui, G.de With, A.Corbijn, P. J.Slikkerveer: Simulation model fort he erosion of brittle materials, Wear233–235 (1999), pp. 43644310.1016/S0043-1648(99)00180-5Suche in Google Scholar

25 J.Zander, R.Sandstrom: Modelling technological properties of commercial wrought aluminium alloys, Materials & Design30 (2009), pp. 3752375910.1016/j.matdes.2009.02.004Suche in Google Scholar

26 H. W.Huang, B. L.Ou: Evolution of precipitation during different homogenization treatments in a 3003 aluminum alloy, Materials & Design30 (2009), pp. 2685269210.1016/j.matdes.2008.10.012Suche in Google Scholar

27 T. M.Manhabosco, S. M.Tamborim, C. B.dos Santos, I. L.Müller: Tribological, electrochemical and tribo-electrochemical characterization of bare and nitrided Ti6Al4 V in simulated body fluid solution, Corrosion Science53 (2011), pp. 1786179310.1016/j.corsci.2011.01.057Suche in Google Scholar

28 J.Li, M.Sun, X.Ma, G.Tang: Structure and tribological performance of modified layer on Ti6Al4 V alloy by plasma-based ion implantation with oxygen, Wear261 (2006), pp. 1247125210.1016/j.wear.2006.03.010Suche in Google Scholar

29 C.Martini, L.Ceschini: A comparative study of the tribological behaviour of PVD coatings on the Ti-6Al-4 V alloy, Tribology International44 (2011), pp. 29730810.1016/j.triboint.2010.10.031Suche in Google Scholar

30 A. F.Yetim, A.Celik, A.Alsaran: Improving tribological properties of Ti6Al4 V alloy with duplex surface treatment, Surface and Coatings Technology205 (2010), No. 2, pp. 32032410.1016/j.surfcoat.2010.06.048Suche in Google Scholar

31 A. F.Yetim, F.Yildiz, Y.Vangolu, A.Alsaran, A.Celik: Several plasma diffusion processes for improving wear properties of Ti6Al4 V alloy, Wear267 (2009), No. 12, pp. 2179218510.1016/j.wear.2009.04.005Suche in Google Scholar

32 B.Gandhi, S.Borse: Nominal particle size of multi-sized particulate slurries for evaluation of erosion wear and effect of fine particles, Wear257 (2004), No. 1–2, pp. 7379, 10.1016/j.wear.2003.10.013Suche in Google Scholar

33 N. M.Barkoula, J. K.Kocsis: Review Processes and influencing parameters of the solid particle erosion of polymers and their composites, Journal of Material Science37 (2002), pp. 3807382010.1023/A:1019633515481Suche in Google Scholar

34 J. A.Muñoz, O. F.Higuera, J. M.Cabrera: Microstructural and mechanical study in the plastic zone of ARMCO iron processed by ECAP, Materials Science and Engineering A697 (2017), pp. 243610.1016/j.msea.2017.04.108Suche in Google Scholar

35 M. J.Qarni, G.Sivaswamy, A.Rosochowski, S.Boczkal: Effect of incremental equal channel angular pressing (I-ECAP) on the microstructural characteristics and mechanical behaviour of commercially pure titanium, Materials & Design122 (2017), pp. 38540210.1016/j.matdes.2017.03.015Suche in Google Scholar

36 Y.Han, L.Jiuxiao, H.Guangfa, L.Yuting, X.Shao, L.Weijie, D.Zhang: Effect of ECAP numbers on microstructure and properties of titanium matrix composite, Materials & Design75 (2015), pp. 11311910.1016/j.matdes.2015.03.018Suche in Google Scholar

37 S.Surendarnath, R.Subbiah, K.Sankaranarayanasamy, B.Ravisankar: Finite element simulation of pure aluminum processed by ECAP using new die design, Materials Today: Proceedings4 (2017), pp. 2544255310.1016/j.matpr.2017.02.108Suche in Google Scholar

38 E.Avcu, S.Fidan, Y.Yıldıran, T.Sınmazçelik: Solid particle erosion behaviour of Ti6Al4 V alloy, Tribology – Materials, Surfaces & Interfaces7 (2013), pp. 20121010.1179/1751584X13Y.0000000043Suche in Google Scholar

Published Online: 2018-11-15
Published in Print: 2018-09-30

© 2018, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Contents
  3. Fachbeiträge/Technical Contributions
  4. Compression testing of additively manufactured continuous carbon fiber-reinforced sandwich structures
  5. Microstructure and mechanical properties of nano-carbon reinforced Cu-based powder metallurgy friction materials produced by hot isostatic pressing
  6. Thermo-mechanical testing of TiO2 functional coatings using friction stir processing
  7. Ternary melt blend based on poly (lactic acid)/chitosan and cloisite 30B: A study of microstructural, thermo-mechanical and barrier properties
  8. Untersuchungen zur verlässlichen Messung der Härte nach dem UCI – Verfahren (Ultrasonic Contact Impedance)
  9. Electrochemical impedance spectroscopy of sand of varied particle size and water content using the three-electrode system
  10. Recycling of LM25 aluminum alloy scraps
  11. Mechanical fracture characterization of adhesive interfaces: Introducing a new concept for evaluating adhesive quality
  12. Effect of welding processes on mechanical and microstructural properties of S275 structural steel joints
  13. Essential Work of Fracture: Bestimmung des gültigen Ligamentbereiches mittels digitaler 3D-Bildkorrelation
  14. Synthesis, properties and EDM behavior of 10 wt.-% ZrB2 reinforced AA7178 matrix composites
  15. Solid particle erosion wear behavior of severe plastically deformed AA7075 alloys
  16. Performance of coated and uncoated carbide/cermet cutting tools during turning
  17. Assessment of soft materials for anthropomorphic soft robotic fingertips
  18. Application of the grey based Taguchi method and Deform-3D for optimizing multiple responses in turning of Inconel 718
Heruntergeladen am 23.10.2025 von https://www.degruyterbrill.com/document/doi/10.3139/120.111227/html
Button zum nach oben scrollen