Startseite Mechanical and metallurgical properties of pipeline steel manual arc welds dependent on cellulosic electrode coating
Artikel
Lizenziert
Nicht lizenziert Erfordert eine Authentifizierung

Mechanical and metallurgical properties of pipeline steel manual arc welds dependent on cellulosic electrode coating

  • Cem S. Cetinarslan , Kaan Ozel und Mehmet Tufan
Veröffentlicht/Copyright: 6. April 2018
Veröffentlichen auch Sie bei De Gruyter Brill

Abstract

Spiral welded pipes of 1016 mm diameter and 8.80 mm thickness, made of St 44.2 (DIN 17100) structural steel and commonly used for drinking water pipelines were joined via coated electrodes through manual arc welding. In the welding process, cellulosic electrodes of three different brands were used, after which non-destructive and destructive testing methods and metallurgical probing were carried out for the parts joined. In this study, welding metal, fusion lines, heat affected zones and base material micro structural variations were experimentally investigated as well as tensile, hardness and bending tests according to electrode brands used for welded parts and interpreted through existing literature on the subject.

Kurzfassung

Für die diesem Beitrag zugrunde liegende Studie wurden Rohre mit einem Durchmesser von 1016 mm und einer Wanddicke von 8.80 mm aus dem Stahl St 44.2 (DIN 17100), wie sie üblicherweise für Trinkwasserleitungen verwandt werden, mittels des Lichtbogenhandverfahrens unter Verwendung umhüllter Elektroden spiralgeschweißt. Hierzu wurden Cellulose-Elektroden von drei verschiedenen Herstellern verwandt und anschließend sowohl zerstörungsfreie als auch zerstörende Prüfungen und metallurgische Untersuchungen der Schweißverbindungen durchgeführt. In der zugrundeliegenden Studie wurden Zug- und Biegeversuche, Härtemessungen durchgeführt sowie die mikrostrukturellen Veränderungen im Schweißgut, an der Schmelzlinie, in der Wärmeeinflusszone und im Grundwerkstoff entsprechend der verschiedenen Elektroden untersucht und im Vergleich mit der Literatur interpretiert.


*Correspondence Address, Assoc. Prof. Dr. Cem S. Cetinarslan, Department of Mechanical Engineering, Faculty of Engineering, Trakya University, 22180 Edirne, Turkey, E-mail:

Assoc. Prof. Dr. Cem S. Cetinarslan, born in 1968, works at the Construction and Manufacturing Division of Trakya University Faculty of Engineering, Department of Mechanical Engineering, Edirne, Turkey. His current research involves the properties of various welding methods, materials behavior and plastic deformation.

MSc Kaan Ozel, born in 1978, works as a specialist at the Construction and Manufacturing Division of Trakya University Faculty of Engineering, Department of Mechanical Engineering, Edirne, Turkey. He is currently investigating the properties of various welding methods and pressure vessels.

Mech. Eng. Mehmet Tufan, born in 1982, works as an engineer at General Directorate of State Hydraulic Works, The 11th Regional Directorate, Edirne, Turkey. He is a MSc student at Trakya University Institute of Science, Mechanical Engineering. He is currently involved in pipeline projects and welding at General Directorate of State Hydraulic Works.


References

1 I. B.Eryurek: Selection of coated electrodes for steel, Askaynak Publications (in Turkish), İstanbul, Turkey, (2004)Suche in Google Scholar

2 http://www.mip-co.com/Download.ashx?f=/Uploads/Photos/MIP_BOHLER_Hydrogen.pdfSuche in Google Scholar

3 M.Suppiah: Weld metal cracking in cellulosic welds of X80 steel, MSc Thesis, University of Wollongong, Department of Materials Engineering, Wollongong, Australia (1999)Suche in Google Scholar

4 J.Houldcroft, R.John: Welding and Cutting, Woodhead Publishing Limited, Cambridge, UK (2001)Suche in Google Scholar

5 http://www.oerlikon.com.tr/files/ortulu_elektrodlar.pdf (in Turkish)Suche in Google Scholar

6 R.Ghomashchi, W.Costin, R.Kurji: Evolution of weld metal microstructure in shielded metal arc welding of X70 HSLA steel with cellulosic electrodes: A case study, Materials Characterization, 107 (2015), pp. 31732610.1016/j.jmatchar.2015.07.032Suche in Google Scholar

7 J. E.Ramirez, M.Johnson: Effect of welding parameters and electrode condition on alloying enrichment of weld metal deposited with coated cellulosic electrodes, Welding Research89 (2010), pp. 232242Suche in Google Scholar

8 S.Sarafan, F.Malek Ghaini, E.Rahimi: Effects of welding direction and position on susceptibility to weld metal transverse cracking in welding high-strength pipeline steel with cellulosic electrodes, Welding Research91 (2012), pp. 182185Suche in Google Scholar

9 L. B.Godefroid, L. C.Candido, R. V. B.Toffolo, L. H. S.Barbosa: Microstructure and mechanical properties of two API steels for iron ore pipelines, Materials Research17 (2014), pp. 11412010.1590/S1516-14392014005000068Suche in Google Scholar

10 J. F.Lancaster: Metallurgy of Welding, Chapman & Hall, 5th Ed., Cambridge, UK (1993)Suche in Google Scholar

11 B.Karamış: Manufacturing Methods, Netform Press A.Ş., 1st Ed., (in Turkish), Kayseri, Turkey (2016)Suche in Google Scholar

12 http://www.oerlikon.com.tr/files/alcak_alasimli_celiklerin_kaynagi.pdf (in Turkish)Suche in Google Scholar

13 http://www.oerlikon.com.tr/files/karbonlu_celiklerin_kaynagi.pdf (in Turkish)Suche in Google Scholar

14 D.Nolan, D.Dunne, J.Norrish: Root pass solidification cracking in low carbon pipeline girth welds deposited via cellulosic manual metal arc welding, Science and Technology of Welding and Joining8 (2003), No. 2, pp. 10211210.1179/136217103225008928Suche in Google Scholar

15 N.Coniglio, V.Linton, E.Gamboa: Coating composition, weld parameter and consumable conditioning effects on weld metal composition in shielded metal arc welding, Science and Technology of Welding and Joining15 (2010), No. 5, pp. 36136810.1179/136217110X12731414739952Suche in Google Scholar

16 C. W.Ziemian, M. M.Sharma, D. E.Whaley: Effects of flashing and upset sequences on microstructure, hardness, and tensile properties of welded structural steel joints, Materials & Design33 (2012), pp. 17518410.1016/j.matdes.2011.07.026Suche in Google Scholar

Published Online: 2018-04-06
Published in Print: 2018-02-02

© 2018, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Mechanical and metallurgical properties of pipeline steel manual arc welds dependent on cellulosic electrode coating
  2. Titelei
  3. Fracture mechanics testing and crack growth simulation of highly ductile austenitic steel
  4. In situ analysis utilizing electrical resistance measurements when brazing cemented carbides
  5. Improved methods to determine the elastic modulus and area reduction rate in spherical indentation tests
  6. Specific crack enthalpy as material characterization parameter
  7. Properties and optimization of friction stir spot welded aluminum alloy 3003-H14
  8. Mechanical properties of PE/E-glass commingled yarn wound pipes and pipe elbows
  9. Hysteretic behavior of traditional Chinese timber frames under cyclic lateral loads
  10. Radiographic inspection of AISI 420 steel friction welds
  11. Stress distribution in a femoral implant with and without bone cement and at different inclination angles
  12. Mechanical and metallurgical properties of pipeline steel manual arc welds dependent on cellulosic electrode coating
  13. Mechanical behavior of mode-l crack propagation between composite adhesive joints
  14. Optimization of germanium enrichment from waste optical fibers: A validation experiment using a hybrid approach
  15. Effect of ball-burnishing parameters on surface roughness and surface hardness of aluminum alloy 6013
  16. Effect of preload moment on the strength of mechanically fastened joints in woven glass epoxy prepregs
  17. Synthesis, growth and characterization of a glycine potassium dichromate (GPDC) single crystal
  18. BEZUGSQUELLEN
Heruntergeladen am 23.10.2025 von https://www.degruyterbrill.com/document/doi/10.3139/120.111164/html
Button zum nach oben scrollen