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Functional ANOVA investigation of the effects of friction welding parameters on the joint characteristics of aluminum based MMC to AISI 304 stainless steel

  • Zulkuf Balalan , Niyazi Ozdemir , Emrah Hanifi Firat and Ugur Caligulu
Published/Copyright: May 15, 2015
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Materials Testing
From the journal Materials Testing Volume 57 Issue 6

Abstract

This study investigates the applicability of joining an aluminum matrix composite, reinforced with 5, 10, and 15 wt.-% of SiCp particles, to AISI 304 austenitic stainless steel by using friction welding technique. In this study, optical and electron microscopes, lap shear strength test, and microhardness measurements were used to assess the quality of bonding of Al-Cu-SiCp and AISI 304 austenitic stainless steel joints performed by using friction welding. The strength of the friction welded joints was significantly affected by process parameters (rotation speed, friction time, friction pressure, forging time and forging pressure). Additionally, lap shear and axial shortening test results were analyzed by using analysis of variance (ANOVA) with a confidence level of 95 % to find out presence of a statistically significant difference.

Kurzfassung

In der diesem Beitrag zugrunde liegenden Studie wurde die Anwendbarkeit der Verbindung eines mit 5, 10 und 15 wt.-% SiCp-Partikeln verstärkten Aluminiummatrixkomposits mit einem hochlegierten austenitischen Stahl AISI 304 mittels Reibschweißens untersucht. Hierbei kamen Licht- und Rasterelektronenmikroskopie sowie der Scherzugversuch und Mikrohärtemessungen zum Einsatz, um die Qualität der reibgeschweißten Verbindung zwischen dem Al-Cu-SiCp und dem AISI 304 Stahl zu untersuchen. Die Festigkeit der reibgeschweißten Verbindungen wurde durch die Prozessparameter (Rotationsgeschwindigkeit, Reibzeit, Reibdruck, Anpresszeit und Anpressdruck) extrem beeinflusst. Zusätzlich wurden die Ergebnisse der Scherzugversuche und der Versuche zur Messung der achsialen Kürzung mittels Varianzanalyse (ANOVA) mit einem Sicherheitsniveau von 95 % ausgewertet, um herauszufinden, ob statistisch eine signifikante Abweichung auftritt oder nicht.

§Correspondence Address, Assistant Prof. Dr. Zulkuf Balalan, Bingol University, Engineering Faculty, Metallurgy and Material Engineering Dept. 12000, Bingol, Turkey, E-mail:

Dr. Zulkuf Balalan, born 1970, achieved his BSc in the Machine Department, Faculty of Technical Education, University of Firat, Elazig, Turkey, in 1996 and his MSc in the same department in 2004. In 2013, he achieved his PhD at the same university. Since 2014, he has been Assistant Professor at Bingol University in Turkey. His research areas include solid state welding processes, materials science, composite materials, powder metallurgy, and manufacturing techniques.

Dr. Niyazi Ozdemir received his BSc in Metallurgy Education from Firat University, Elazig, Turkey in 1986. He then obtained his MSc and PhD degrees from Department of Metallurgy Firat University, Turkey in the area of welding technology in 1996 and 2002, respectively. He has been working as Professor at Firat University. His research interest includes welding technology, mainly in the areas of solid state welding and fusion welding. He also works on surface coating.

Emrah Hanifi Firat, born 1980, achieved his BSc in the Econometrics Department, Faculty of Economics and Administrative Sciences, University of Inonu, Malatya, Turkey, in 2002 and his MSc in the Institute of Science and Technology in the Statistics Department, University of Firat, Elazig, Turkey in 2008. He currently continues to study in the PhD program of the Statistics Department, Faculty of Science, University of Firat, Elazig, Turkey. His research areas include econometrics, time series analysis, dynamical analysis, and chaos.

Ugur Caligulu, born 1979 achieved his BSc in the Metallurgy Department, Faculty of Technical Education, University of Firat, Elazig, Turkey, in 2002 and his MSc at the same university in 2005. In 2009, he also achieved his PhD there. In 2011, he became Assistant Professor at the University of Firat, Elazig, Turkey and, since 2013, he has been Associate Professor. His research areas include fusion welding processes, solid state welding processes, materials science, composite materials, powder metallurgy, manufacturing techniques, surface modification and tribology, artificial neural network techniques, as well as ANOVA.

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Published Online: 2015-05-15
Published in Print: 2015-06-01

© 2015, Carl Hanser Verlag, München

Articles in the same Issue

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Effect of beam oscillation on borated stainless steel electron beam welds
  5. Effects of cold isostatic pressing and granule size distribution on the densification of alumina ceramics
  6. Influence of Al2O3 addition on microstructure and mechanical properties of 3YSZ-Al2O3 composites
  7. Dynamic behavior of stiffened plates under underwater shock loading
  8. Mechanical properties of conventionally and induction sintered Fe-based powder metal bushings
  9. Mechanical and physical properties of hybrid reinforced (Al/B4C/Ni(K)Gr) composite materials produced by hot pressing
  10. Application of the Taguchi method for the optimization of the strength of polyamide 6 composite hot plate welds
  11. Corrosion behavior of Haynes® 230® nickel-based super-alloys for integrated coal gasification combined cycle syngas plants: A plant exposure study
  12. Three dimensional stress analysis of adhesively bonded and multi pinned metal matrix composite plates
  13. Functional ANOVA investigation of the effects of friction welding parameters on the joint characteristics of aluminum based MMC to AISI 304 stainless steel
  14. Comparability of structured and flat reference specimens made of thin sheet metal
  15. A novel procedure for failure criteria determination at solder joints under the board level drop test
  16. Production of nano-sized grains in powder metallurgy processed pure aluminum by equal channel angular densification (ECAD) and equal channel angular pressing (ECAP)
  17. CPE: Novel method to shorten the lead time for laser micro-machining
https://doi.org/10.3139/120.110747

Articles in the same Issue

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Effect of beam oscillation on borated stainless steel electron beam welds
  5. Effects of cold isostatic pressing and granule size distribution on the densification of alumina ceramics
  6. Influence of Al2O3 addition on microstructure and mechanical properties of 3YSZ-Al2O3 composites
  7. Dynamic behavior of stiffened plates under underwater shock loading
  8. Mechanical properties of conventionally and induction sintered Fe-based powder metal bushings
  9. Mechanical and physical properties of hybrid reinforced (Al/B4C/Ni(K)Gr) composite materials produced by hot pressing
  10. Application of the Taguchi method for the optimization of the strength of polyamide 6 composite hot plate welds
  11. Corrosion behavior of Haynes® 230® nickel-based super-alloys for integrated coal gasification combined cycle syngas plants: A plant exposure study
  12. Three dimensional stress analysis of adhesively bonded and multi pinned metal matrix composite plates
  13. Functional ANOVA investigation of the effects of friction welding parameters on the joint characteristics of aluminum based MMC to AISI 304 stainless steel
  14. Comparability of structured and flat reference specimens made of thin sheet metal
  15. A novel procedure for failure criteria determination at solder joints under the board level drop test
  16. Production of nano-sized grains in powder metallurgy processed pure aluminum by equal channel angular densification (ECAD) and equal channel angular pressing (ECAP)
  17. CPE: Novel method to shorten the lead time for laser micro-machining
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