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Machining Parameter Optimization of Bidirectional CFRP Composite Pipe by Genetic Algorithm

  • Krishnasamy Vijaykumar , Kavan Panneerselvam und Abdullah Naveen Sait
Veröffentlicht/Copyright: 28. September 2014
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Materials Testing
Aus der Zeitschrift Materials Testing Band 56 Heft 9

Abstract

Composite materials such as fiber-reinforced composites (FRP) are extensively used in today's industries such as aerospace, automotive, and shipping because of their high specific strength and high specific stiffness. In addition, they have good thermal resistance, corrosion resistance, damping resistance, and dimensional stability. But, due to the inhomogeneous composition of these materials, machining of composite materials becomes a major concern in the industry. For the present study, machining was carried out at a CFRP composite pipe with bidirectional carbon fiber. Based on the experimental results, regression analysis was conducted to determine the input-output relationships of the process. A mathematical model was developed to predict the responses, and correlation graphs were plotted. The regression equations were then plotted and the effects of each process parameter on the response were analyzed using the response surface methodology. The process parameters were then optimized using genetic algorithm to yield minimum cutting force and minimum surface roughness.

Kurzfassung

Kompositwerkstoffe, wie zum Beispiel faserverstärkte Komposite (fiber-reinforced composites – FRP) werden sehr häufig in der heutigen Industrie wegen ihrer hohen spezifischen Festigkeit und Steifigkeit verwendet, wie zum Beispiel im Bereich des Flugzeug-, Automobil- und Schhiffbaus. Zusätzlich besitzen sie gute thermische Resistenz, Korrosionsbeständigkeit, Dämpfungsfähigkeit sowie Dimensionsstabilität. Aber auf Grund der inhomogenen Natur dieser Materialien verursacht die maschinelle Bearbeitung von Kompositwerkstoffen erhebliche Probleme in der Industrie. Für die diesem Beitrag zugrunde liegende Studie wurde ein CFRP-Kompositrohr mit bidirektionaler Carbonfaser bearbeitet. Basierend auf den experimentellen Ergebnissen wurde eine Regressionsanalyse ausgeführt, um die Input-Output-Verhältnisse des Prozesses zu bestimmen. Es wurde ein mathematisches Modell zur Vorhersage der Antworten entwickelt sowie Diagramme für die Korrelation aufgestellt. Die Regressionsgleichungen wurden dann aufgetragen und die Effekte jedes Prozessparameters auf die Antwort mittels der Antwort-Oberflächen-Methodik analysiert. Die Prozessparameter wurden dann mittels genetischem Algorithmus optimiert, um die niedrigsten Schnittkräfte und Oberflächenrauheiten zu erreichen.

*Correspondence Address Dr. Abdullah Naveen Sait Department of Mechanical Engineering Chendhuran College of Engineering & Technology Pudukkottai 622 507, India E-mail:

Mr. Krishnasamy Vijaykumar, born 1967, completed his M.Eng. in the year 1994 and B.Eng. in the year 1990 in mechanical engineering. Presently, he is working as head of the Department of Mechanical Engineering at Seshasayee Institute of Technology, Trichy, Tamilnadu, India.

Dr. Abdullah Naveen Sait born on 02.12.1976 obtained Ph.D. in the year 2008, Masters during 2001 and Bachelors in the 1998. Dr. Naveen Sait is carrying research in the field of Materials. Presently he is working with Chendhuran College of Engineering and Technology, Pudukkottai, Tamilnadu, India as Principal.

Dr. Kavan Panneerselvam obtained his Ph.D in the year 2009, Masters during 2003 and Bachelors in the year 1998. Basically, Dr. K. Pannerselvam is a Mechanical Engineer doing extensive research in the field of Advanced Manufacturing. Presently he is working with National Institute of Technology, Trichy, Tamilnadu, India as Assistant Professor in the Department of Production Engineering.

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Published Online: 2014-09-28
Published in Print: 2014-09-01

© 2014, Carl Hanser Verlag, München

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Burst Strength of Composite Cylinders – Assessment of the Type of Statistical Distribution
  5. Effects of Zn/Cu Ratio and Silicon on Microstructure, Mechanical Properties, Tarnish and Corrosion Resistance of As-Cast 940 Silver Alloys
  6. Analysis of the Frequency as an Integral Method for the Testing of Anisotropic 3D Sheet Metal Structure
  7. Mechanical and Thermal Properties of a Cu-CNT Composite with Carbon Nanotubes Synthesized by CVD Process
  8. The Mechanical and Electrical Properties of the Ternary Bi-Ga-Sb System
  9. Experimental Investigation of the Corrosion Mechanism of Cemented Soils in Magnesium Sulfate Solution
  10. Experimental and Analytical Study of Masonry Constructions Reinforced with Bed Joints
  11. The Fracture Toughness of Fe2B Formed on Boronized AISI 304
  12. Effects of Ferroboron and Ferrochromium Powder Addition on Abrasive Wear Resistance of Fe-Based Hardfacing Coatings
  13. Fabrication of Al/Mg Bimetal Compound Casting by Lost Foam Technique and Liquid-Solid Process
  14. Effects of Si and Zn on Machinability and Wear Resistance of AZ91 and AS91 Magnesium Alloys
  15. DIRECTT-Rekonstruktionen im Vergleich zur gefilterten Rückprojektion
  16. Reduzierung von Missing-Wedge-Artefakten der CT mit DIRECTT
  17. Röntgentomografische Untersuchung eines kommerziellen Lithium-Ionen-Kondensators*
  18. Machining Parameter Optimization of Bidirectional CFRP Composite Pipe by Genetic Algorithm
  19. Investigation of Lost Foam Casted Aluminum Bimetal Microstructures
  20. Taguchi-Based Grey Relation Optimization of Machining Parameters and Cutting Path Strategies in CNC Pocket Milling Operations
  21. Reliable Evaluation of Acceptability of Weld for Final Disposal Based on the Canister Copper Weld Inspection Using Different NDT Methods
  22. Evaluation of the Reliability of NDTesting in Russian Railway Transport
  23. Vorschau/Preview
  24. Vorschau
https://doi.org/10.3139/120.110623

Artikel in diesem Heft

  1. Inhalt/Contents
  2. Inhalt
  3. Fachbeiträge/Technical Contributions
  4. Burst Strength of Composite Cylinders – Assessment of the Type of Statistical Distribution
  5. Effects of Zn/Cu Ratio and Silicon on Microstructure, Mechanical Properties, Tarnish and Corrosion Resistance of As-Cast 940 Silver Alloys
  6. Analysis of the Frequency as an Integral Method for the Testing of Anisotropic 3D Sheet Metal Structure
  7. Mechanical and Thermal Properties of a Cu-CNT Composite with Carbon Nanotubes Synthesized by CVD Process
  8. The Mechanical and Electrical Properties of the Ternary Bi-Ga-Sb System
  9. Experimental Investigation of the Corrosion Mechanism of Cemented Soils in Magnesium Sulfate Solution
  10. Experimental and Analytical Study of Masonry Constructions Reinforced with Bed Joints
  11. The Fracture Toughness of Fe2B Formed on Boronized AISI 304
  12. Effects of Ferroboron and Ferrochromium Powder Addition on Abrasive Wear Resistance of Fe-Based Hardfacing Coatings
  13. Fabrication of Al/Mg Bimetal Compound Casting by Lost Foam Technique and Liquid-Solid Process
  14. Effects of Si and Zn on Machinability and Wear Resistance of AZ91 and AS91 Magnesium Alloys
  15. DIRECTT-Rekonstruktionen im Vergleich zur gefilterten Rückprojektion
  16. Reduzierung von Missing-Wedge-Artefakten der CT mit DIRECTT
  17. Röntgentomografische Untersuchung eines kommerziellen Lithium-Ionen-Kondensators*
  18. Machining Parameter Optimization of Bidirectional CFRP Composite Pipe by Genetic Algorithm
  19. Investigation of Lost Foam Casted Aluminum Bimetal Microstructures
  20. Taguchi-Based Grey Relation Optimization of Machining Parameters and Cutting Path Strategies in CNC Pocket Milling Operations
  21. Reliable Evaluation of Acceptability of Weld for Final Disposal Based on the Canister Copper Weld Inspection Using Different NDT Methods
  22. Evaluation of the Reliability of NDTesting in Russian Railway Transport
  23. Vorschau/Preview
  24. Vorschau
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