Influence of Surface Roughness of Alumina Ceramics on Indentation Size
-
Marijana Majić Renjo
, Lidija Ćurković and Danko Ćorić
Abstract
Alumina (Al2O3) is one of the most important technical ceramic materials due to its good properties and its acceptable price. For some purposes, it is important to achieve either a very smooth or a rough surface of the ceramic object. The aim of this study was to evaluate the influence of different surface finish processes on the surface roughness of alumina and, consequently, on the measured Knoop hardness. Four types of samples were prepared, each with a different surface finish – ground with different SiC abrasive papers or polished with diamond pastes with different granulation. For each sample three indentation loads were used: 0.4903 N (HK 0.05), 4.903 N (HK 0.5) and 49.03 N (HK 5). It has been noticed that all samples exhibited a decrease in hardness with the increasing applied test load, a phenomenon known as the normal indentation size effect (ISE). In order to investigate this occurrence, three mathematical models were applied, i. e., Meyer's law, the proportional specimen resistance model (PSR) and modified proportional specimen resistance model (MPSR). The results showed that the alumina surface roughness significantly affects the measured Knoop hardness. Dependence of Knoop hardness and the indentation load can be quantified by all three mathematical models.
Kurzfassung
Aluminiumoxid (Al2O3) ist infolge seiner guten Eigenschaften und seines akzeptablen Preises eine der bedeutendsten technischen Keramiken. Für verschiedene Anwendungen ist es entweder erforderlich, eine sehr glatte oder aber eine raue Oberfläche zu erzielen. Das Ziel der diesem Beitrag zugrunde liegenden Studie war es, den Einfluss von verschiedenen Oberflächenendbearbeitungsprozessen auf die Oberflächenrauheit von Aluminiumoxid und schließlich auf die Knoop-Härte zu bestimmen. Hierzu wurden vier Probenarten vorbereitet, jede mit unterschiedlicher Oberflächenendbearbeitung – jeweils geschliffen mit verschiedenen SiC Schleifpapieren oder poliert mit Diamantpasten verschiedener Körnung. Auf jeder Probe wurden drei Eindruckslasten angewendet: 0,4903 N (HK 0,05), 4,903 N (HK 0,5) und 49,03 N (HK 5). Es wurde festgestellt, dass alle Proben einen Härteabfall mit zunehmender Prüflast aufwiesen, ein Phänomen, das als Normal Identation Size Effekt (ISE) bekannt ist. Um diese Erscheinung zu untersuchen, wurden drei mathematische Modelle angewendet, und zwar das Meyer'sche Gesetz, das proportionale Probenwiderstandsmodell (Proportional Specimen Resistance Model (PSR)) und das modifizierte Probenwiderstandsmodell (Modified Proportional Specimen Resistance Model (MPSR)). Die Ergebnisse zeigen, dass die Oberflächenrauheit des Aluminiumoxids die gemessene Knoop-Härte signifikant beeinflusst. Die Abhängigkeit zwischen der Knoop-Härte und der Eindruckslast kann mit allen drei mathematischen Modellen quantifiziert werden.
References
1 H.Fahner: Breviary Technical Ceramics, Verband der Keramischen Industrie e.V. (2004)Search in Google Scholar
2 H.Li, A.Ghosh, Y. H.Han, R. C.Bradt: The frictional component of the indentation size effect in low load microhardness testing, J. Mater. Res.8 (1993), pp. 1028–103210.1557/JMR.1993.1028Search in Google Scholar
3 J.Gong, Z.Guan: Load dependence of low-load Knoop hardness in ceramics: A modified PRS model, Mater. Lett.47 (2001), pp. 140–14410.1016/S0167-577X(00)00225-1Search in Google Scholar
4 X. J.Ren, R. M.Hooper, C.Griffiths, J. L.Henshall: Indentation size effect in ceramics: Correlation with H/E, J. Mater. Sci. Let.22 (2003), pp. 1105–110610.1023/A:1024947210604Search in Google Scholar
5 H.Li, R. C.Bradt: The microhardness indentation load/size effect in rutile and cassiterite single crystals, J. Mater. Sci.28 (1993), pp. 917–92610.1007/BF00400874Search in Google Scholar
6 H.Kim, T.Kim: Measurement of hardness on traditional ceramics, J. Eur. Ceram. Soc.22 (2002), pp. 1437–144510.1016/S0955-2219(01)00457-5Search in Google Scholar
7 J.Gong, J.Wu, Z.Guan: Examination of the indentation size effect in low-load Vickers hardness testing of ceramics, J. Eur. Ceram. Soc.19 (1999), pp. 2625–263110.1016/S0955-2219(99)00043-6Search in Google Scholar
8 U.Kölemen, Analysis of ISE in microhardness measurements of bulk MgB2 superconductors using different models, J. Alloys Compd.425 (2006), pp. 429–43510.1016/j.jallcom.2006.01.075Search in Google Scholar
9 O.Sahin, O.Uzun, U.Kolemen, N.Ucar: Vickers microindentation hardness studies of β-Sn single crystal, Mater. Characterization, 58 (2007), pp. 197–20410.1016/j.matchar.2006.04.023Search in Google Scholar
10 J.Gong, Z.Zhao, Z.Guan, H.Miao: Load-dependence of Knoop hardness of Al2O3-TiC composites, J. Eur. Ceram. Soc.20 (2000), No. 12, pp. 1895–90010.1016/S0955-2219(02)00398-9Search in Google Scholar
11 S.Sebastian, M. A.Khadar: Microhardness indentation size effect studies in 60B2O3-(40-x) PbO-xMCl2 and 50B2O3-(50-x)PbO-xMCl2 (M=Pb, Cd) glasses, J. Mater. Sci.40 (2205), pp. 1655–1659Search in Google Scholar
12 O.Sahin, O.Uzun, U.Kolemen, B.Düzgün, N.Uçar: Indentation size effect and microhardness study of β-Sn single crystals, Chin. Phys. Lett.22 (2005), pp. 3137–314010.1088/0256-307X/22/12/043Search in Google Scholar
13 R. E.Chinn: Ceramography Preparation and Analysis of Cearmic Microstructures, ASM International, USA (2002)Search in Google Scholar
14 C.Hays, E. G.Kendall: An analysis of Knoop microhardness, Metall.6 (1973), pp. 275–28210.1016/0026-0800(73)90053-0Search in Google Scholar
15 J.Gong, J.Wu, Z.Guan: Analysis of the indentation size effect on the apparent hardness for ceramics, Mater. Lett.38 (1999), pp. 197–20110.1016/S0167-577X(98)00158-XSearch in Google Scholar
© 2014, Carl Hanser Verlag, München
Articles in the same Issue
- Inhalt/Contents
- Inhalt
- Fachbeiträge/Technical Contributions
- Full Scale Investigations of Fast Spreading Room Fires
- Chemisch-mechanische Charakterisierung der kriechbeständigen bariumhaltigen Mg-Al-Ca-Legierung DieMag422
- 10.3139/120.110528
- Influence of Surface Roughness of Alumina Ceramics on Indentation Size
- Characterization of CuO/YSZ High Temperature Electrolysis Cathode Material Fabricated by High Energy Ball-Milling: 900 °C Reduced by Hydrogen Exposure*
- Optimization of the Cutting Parameters for Drilling Magnesium Alloy AZ 91
- Impact Characteristics of Steel Spheres Dropped into a Single Layer Composite
- Assessment of Thermal Effects on the Free Vibration Characteristics of Composite Beams
- Acrylonitrile-Vinylidene Chloride Copolymer Film with Activated Carbon and MnO2 for Formaldehyde Degradation
- Numerical Modeling of Macroscale Brittle Rock Crushing during Impacts
- Vorschau/Preview
- Vorschau
Articles in the same Issue
- Inhalt/Contents
- Inhalt
- Fachbeiträge/Technical Contributions
- Full Scale Investigations of Fast Spreading Room Fires
- Chemisch-mechanische Charakterisierung der kriechbeständigen bariumhaltigen Mg-Al-Ca-Legierung DieMag422
- 10.3139/120.110528
- Influence of Surface Roughness of Alumina Ceramics on Indentation Size
- Characterization of CuO/YSZ High Temperature Electrolysis Cathode Material Fabricated by High Energy Ball-Milling: 900 °C Reduced by Hydrogen Exposure*
- Optimization of the Cutting Parameters for Drilling Magnesium Alloy AZ 91
- Impact Characteristics of Steel Spheres Dropped into a Single Layer Composite
- Assessment of Thermal Effects on the Free Vibration Characteristics of Composite Beams
- Acrylonitrile-Vinylidene Chloride Copolymer Film with Activated Carbon and MnO2 for Formaldehyde Degradation
- Numerical Modeling of Macroscale Brittle Rock Crushing during Impacts
- Vorschau/Preview
- Vorschau