Home Technology Recycling of Aluminium Alloy Scraps by Pressure-Assisted Investment Casting for Aluminium Foam Manufacture
Article
Licensed
Unlicensed Requires Authentication

Recycling of Aluminium Alloy Scraps by Pressure-Assisted Investment Casting for Aluminium Foam Manufacture

  • Seksak Asavavisithchai , Natthida Jareankieathbovorn and Areeya Srichaiyaperk
Published/Copyright: May 26, 2013
Become an author with De Gruyter Brill

Abstract

Recycling of ADC12 alloy scraps for fabrication of open-cell aluminium foams has been conducted via pressure infiltration method of replication process. The scrap, up to 50 wt.-%, was melted with pure aluminium billet, followed by infiltration in a replicated mold of polyethylene foam structure. Compared with the pure aluminium foam, the compressive strength and hardness are higher the foams with recycled scraps of. The improvement of mechanical properties is due to the presence of Si hard phase in Al matrix. The strength and hardness of the foams also increase with increasing content of scrap.

Kurzfassung

Das Recycling von Schrott aus der Legierung ADC12 zur Produktion von offenporigen Alumniumschäumen wurde mittels des Druckinfiltrationsverfahrens durchgeführt. Hierzu wurden bis zu 50 wt.-%. Schrott zusammen mit reinen Aluminiumblöcken geschmolzen, anschließend mittels Infiltration mit nachgebildeter Polyethylenschaumstruktur-Gussform verarbeitet. Verglichen mit reinem Aluminiumschaum sind Druckfestigkeit und Härte der Schäume mit Schrottanteil höher. Die Verbesserung der mechanischen Eigenschaften lässt sich auf die Anwesenheit einer harten Si-Phase in der Aluminiummatrix zurückführen. Die Festigkeit und Härte der Schäume nimmt außerdem mit steigendem Schrottanteil zu.


Seksak Asavavisithchai, Assistant Professor, is working in the Department of Metallurgical Engineering, Faculty of Engineering, Chulalongkorn University, Bangkok. He received his Ph.D. from the University of Nottingham, Nottingham, UK in the field of Materials Design and Engineering. His research interests are metallic foams, powder metallurgy, metal-matrix composite (MMC) and failure analysis.

Natthida Jareankieathbovorn, formerly undergraduate student, is also working in the Department of Metallurgical Engineering, Faculty of Engineering, Chulalongkorn University.

Areeya Srichaiyaperk, formerly undergraduate student, is also working in the Department of Metallurgical Engineering, Faculty of Engineering, Chulalongkorn University.


References

1 J.Banhart: Manufacture, Characterization and Application of Cellular Metals and Metal Foams, Progress in Materials Science46 (2001), pp. 55963210.1016/S0079-6425(00)00002-5Search in Google Scholar

2 S.Asavavisithchai, A.Oonpraderm, U.Ruktanonchai: The antimicrobial Effect of Open-Cell Silver Foams, Journal of Materials Science: Materials in Medicine21 (2010), pp. 1329133410.1007/s10856-009-3969-9Search in Google Scholar PubMed

3 A. R.Kennedy, S.Asavavisithchai: Effects of TiB2 Particle Addition on the Expansion, Structure and Mechanical Properties of PM Al Foams, Scripta Materialia50 (2004), pp. 11511910.1016/j.scriptamat.2003.09.026Search in Google Scholar

4 S.Esmaeelzadeh, A.Simchi: Foamability and Compressive Properties of AlSi7-3 vol. % SiC-0.5 wt.-% TiH2 Powder Compact, Materials Letters62 (2008), pp. 1561156410.1016/j.matlet.2007.09.044Search in Google Scholar

5 Y. G.Kim, H.Fujii, T.Tsumura, T.Komazaki, K.Nakata: Three Defect Types in Friction Stir Welding of Aluminum Die Casting Alloy, Materials Science and Engineering: A415 (2006), pp. 25025410.1016/j.msea.2005.09.072Search in Google Scholar

6 R.Nadella, S. N.Sahu, A. A.Gokhale: Foaming Characteristics of Al-Si-Mg (LM25) Alloy Prepared by Liquid Metal Processing, Materials Science and Technology26 (2010), pp. 90891310.1179/174328409X430500Search in Google Scholar

7 K.Renger, H.Kaufmann: Vacuum Foaming of Magnesium Slurries, Advanced Engineering Materials7 (2005), pp. 11712310.1002/adem.200400191Search in Google Scholar

8 A.Moloodi, R.Raiszadeh: Fabricating Al Foam from Turning Scraps, Materials and Manufacturing Processes26 (2011), pp. 89089610.1080/10426914.2011.577867Search in Google Scholar

9 B.Jiang, Z.Wang, N.Zhao: Effect of Pore Size and Relative Density on the Mechanical Properties of Open Cell Aluminum Foams, Scripta Materialia56 (2007), pp. 16917210.1016/j.scriptamat.2006.08.070Search in Google Scholar

Published Online: 2013-05-26
Published in Print: 2012-06-01

© 2012, Carl Hanser Verlag, München

Downloaded on 23.2.2026 from https://www.degruyterbrill.com/document/doi/10.3139/120.110343/html
Scroll to top button