Recycling of Aluminium Alloy Scraps by Pressure-Assisted Investment Casting for Aluminium Foam Manufacture
-
Seksak Asavavisithchai
, Natthida Jareankieathbovorn and Areeya Srichaiyaperk
Abstract
Recycling of ADC12 alloy scraps for fabrication of open-cell aluminium foams has been conducted via pressure infiltration method of replication process. The scrap, up to 50 wt.-%, was melted with pure aluminium billet, followed by infiltration in a replicated mold of polyethylene foam structure. Compared with the pure aluminium foam, the compressive strength and hardness are higher the foams with recycled scraps of. The improvement of mechanical properties is due to the presence of Si hard phase in Al matrix. The strength and hardness of the foams also increase with increasing content of scrap.
Kurzfassung
Das Recycling von Schrott aus der Legierung ADC12 zur Produktion von offenporigen Alumniumschäumen wurde mittels des Druckinfiltrationsverfahrens durchgeführt. Hierzu wurden bis zu 50 wt.-%. Schrott zusammen mit reinen Aluminiumblöcken geschmolzen, anschließend mittels Infiltration mit nachgebildeter Polyethylenschaumstruktur-Gussform verarbeitet. Verglichen mit reinem Aluminiumschaum sind Druckfestigkeit und Härte der Schäume mit Schrottanteil höher. Die Verbesserung der mechanischen Eigenschaften lässt sich auf die Anwesenheit einer harten Si-Phase in der Aluminiummatrix zurückführen. Die Festigkeit und Härte der Schäume nimmt außerdem mit steigendem Schrottanteil zu.
References
1 J.Banhart: Manufacture, Characterization and Application of Cellular Metals and Metal Foams, Progress in Materials Science46 (2001), pp. 559–63210.1016/S0079-6425(00)00002-5Search in Google Scholar
2 S.Asavavisithchai, A.Oonpraderm, U.Ruktanonchai: The antimicrobial Effect of Open-Cell Silver Foams, Journal of Materials Science: Materials in Medicine21 (2010), pp. 1329–133410.1007/s10856-009-3969-9Search in Google Scholar PubMed
3 A. R.Kennedy, S.Asavavisithchai: Effects of TiB2 Particle Addition on the Expansion, Structure and Mechanical Properties of PM Al Foams, Scripta Materialia50 (2004), pp. 115–11910.1016/j.scriptamat.2003.09.026Search in Google Scholar
4 S.Esmaeelzadeh, A.Simchi: Foamability and Compressive Properties of AlSi7-3 vol. % SiC-0.5 wt.-% TiH2 Powder Compact, Materials Letters62 (2008), pp. 1561–156410.1016/j.matlet.2007.09.044Search in Google Scholar
5 Y. G.Kim, H.Fujii, T.Tsumura, T.Komazaki, K.Nakata: Three Defect Types in Friction Stir Welding of Aluminum Die Casting Alloy, Materials Science and Engineering: A415 (2006), pp. 250–25410.1016/j.msea.2005.09.072Search in Google Scholar
6 R.Nadella, S. N.Sahu, A. A.Gokhale: Foaming Characteristics of Al-Si-Mg (LM25) Alloy Prepared by Liquid Metal Processing, Materials Science and Technology26 (2010), pp. 908–91310.1179/174328409X430500Search in Google Scholar
7 K.Renger, H.Kaufmann: Vacuum Foaming of Magnesium Slurries, Advanced Engineering Materials7 (2005), pp. 117–12310.1002/adem.200400191Search in Google Scholar
8 A.Moloodi, R.Raiszadeh: Fabricating Al Foam from Turning Scraps, Materials and Manufacturing Processes26 (2011), pp. 890–89610.1080/10426914.2011.577867Search in Google Scholar
9 B.Jiang, Z.Wang, N.Zhao: Effect of Pore Size and Relative Density on the Mechanical Properties of Open Cell Aluminum Foams, Scripta Materialia56 (2007), pp. 169–17210.1016/j.scriptamat.2006.08.070Search in Google Scholar
© 2012, Carl Hanser Verlag, München
Articles in the same Issue
- Inhalt/Contents
- Inhalt
- Fachbeiträge/Technical Contributions
- Effect of Heat Treatment Conditions on Microstructure and Mechanical Properties of Long Term Serviced Fe25Cr-35Ni Alloy
- Characterization of Eutectic Sn-Cu Solder Alloy Properties Improved by Additions of Ni, Co and In
- Recycling of Aluminium Alloy Scraps by Pressure-Assisted Investment Casting for Aluminium Foam Manufacture
- X-ray Residual Stress Analysis of Nitrided Low Alloyed Steels
- Determination of Elastic Plastic Fracture Toughness Parameters for a Compact Tension Specimen Using the Finite Element Method
- Structural Damage Detection Using Modal Parameters and Particle Swarm Optimization
- Examination of Microstructure and Wear Behaviour of a Roller Material Produced by Centrifugal Casting
- Effects of Co as an Alloying Element and Heat Treatment Processes on the Properties of High Speed Steels
- Application of Genetic Algorithm (GA) for Optimum Design of Module, Shaft Diameter and Bearing for Bevel Gearbox
- Evaluation and Optimization of Operating Parameters Affecting the Davis Tube Magnetic Tester by Using 2nd Factorial Design
- Terahertz Time Domain Spectroscopy for Non-Destructive Testing of Hazardous Liquids
- Vorschau/Preview
- Vorschau
- Kalender/Calendar
- Kalender
Articles in the same Issue
- Inhalt/Contents
- Inhalt
- Fachbeiträge/Technical Contributions
- Effect of Heat Treatment Conditions on Microstructure and Mechanical Properties of Long Term Serviced Fe25Cr-35Ni Alloy
- Characterization of Eutectic Sn-Cu Solder Alloy Properties Improved by Additions of Ni, Co and In
- Recycling of Aluminium Alloy Scraps by Pressure-Assisted Investment Casting for Aluminium Foam Manufacture
- X-ray Residual Stress Analysis of Nitrided Low Alloyed Steels
- Determination of Elastic Plastic Fracture Toughness Parameters for a Compact Tension Specimen Using the Finite Element Method
- Structural Damage Detection Using Modal Parameters and Particle Swarm Optimization
- Examination of Microstructure and Wear Behaviour of a Roller Material Produced by Centrifugal Casting
- Effects of Co as an Alloying Element and Heat Treatment Processes on the Properties of High Speed Steels
- Application of Genetic Algorithm (GA) for Optimum Design of Module, Shaft Diameter and Bearing for Bevel Gearbox
- Evaluation and Optimization of Operating Parameters Affecting the Davis Tube Magnetic Tester by Using 2nd Factorial Design
- Terahertz Time Domain Spectroscopy for Non-Destructive Testing of Hazardous Liquids
- Vorschau/Preview
- Vorschau
- Kalender/Calendar
- Kalender