Abstract
This paper presents a computational method to investigate cooling performance of NASA-C3X cascade vane coated with thermal barrier coating (TBC), for which experimental data are available. The vane was cooled internally by air flows through radially oriented 10 channels. A three-dimensional conjugate heat transfer simulation has been performed which allows the conduction-convection on metal vane by eliminating need of multiple boundary solutions. The predicted aerodynamic and thermal loads with the effect of turbulent intensity is found to be good agreement with experimental data and inclusion of TBC leads to quantitative reduction in vane metal temperature.
-
Author contribution: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
-
Research funding: None declared.
-
Conflict of interest statement: The authors declare no conflicts of interest regarding this article.
References
1. Beniaiche, A, Ghenaiet, A, Carcasci, C, Facchini, B. Heat transfer investigation in new cooling schemes of a stationary blade trailing edge. Appl Therm Eng 2015;87:816–25. https://doi.org/10.1016/j.applthermaleng.2015.05.001.Suche in Google Scholar
2. Han, J-C, Dutta, S, Srinath, E. Gas turbine heat transfer and cooling technology Boca Raton, Florida, USA: CRC Press; 2012.10.1201/b13616Suche in Google Scholar
3. Sankar, V, Ramkumar, PB, Sebastian, D, Joseph, D, Jose, J, Kurian, A. Optimized thermal barrier coating for gas turbine blades. Mater Today Proc 2019;11:912–9. https://doi.org/10.1016/j.matpr.2018.12.018.Suche in Google Scholar
4. Reghu, VR, Shankar, V, Ramaswamy, P. Assessment of thermal barrier effects across 8% Y2O3-ZrO2 coatings on Al-Si substrates via electrical heating source. In: AIP conference proceedings. AIP Publishing LLC, Maryland, USA; 2019, vol 2166, 020016 p.10.1063/1.5131603Suche in Google Scholar
5. Hour, J, Wicks, BJ, Antoniou, RA. An investigation of fatigue failures of turbine blades in a gas turbine engine by mechanical analysis. J Eng Fail Anal 2002;9:201–11. https://doi.org/10.1016/s1350-6307(01)00005-x.Suche in Google Scholar
6. Kazempour-Liacy, H, Abouali, S, Akbari-Garakani, M. Failure analysis of a first stage gas turbine blade. J Eng Fail Anal 2011;18:517–22. https://doi.org/10.1016/j.engfailanal.2010.09.040.Suche in Google Scholar
7. Suresh, S. Fatigue of materials, 2nd ed. Cambridge: Cambridge University Press; 2003:256–57 pp.Suche in Google Scholar
8. Bannantine, JA, Comer, JJ, Handrock, JL. Fundamental of metal fatigue analysis. Upper Saddle River, NJ: Prentice-Hall; 1990:40–87 pp.Suche in Google Scholar
9. Cohen, H, Rogers, GFC, Saravanamuttoo, HIH. Gas turbine theory. Boston, MA: Addition Wesley Longman; 1996.Suche in Google Scholar
10. Lefebvre, AH. Gas turbine combustion. London: CRC Press; 1998.Suche in Google Scholar
11. Muduli, SK, Mishra, RK, Satpathy, RK, Chandel, S. Effect of operating conditions on the performance parameters of a highly loaded annular combustor. Int J Turbo Jet Engines 2014;32:25–32. https://doi.org/10.1515/tjj-2014-0016.2015.Suche in Google Scholar
12. Mishra, RK. Influence of upstream flow distortion on the performance of an aero gas turbine combustor. In: Proceedings of XIX international symposium on air breathing engines. Montreal, Canada; 2009 American Institute of Aeronautics and Astronautics, ISBN: 9781615676064.Suche in Google Scholar
13. Mishra, RK, Bhat, MN, Navindgi, RD, Sampathkumaran, TK. Effect of fuel-air ratio on the performance of a short annular aero gas turbine combustor. In: Proceedings of 6th national conference on air breathing engines. Bangalore, India; 2003 Tata McGraw Hill Publishing Company Limited.Suche in Google Scholar
14. Mishra, RK, Chandel, S. Soot formation and its effect in an aero gas turbine combustor. Int J Turbo Jet Engines 2016;36:61–73. ISSN (Online) 2191-0332, ISSN (Print) 0334-0082. https://doi.org/10.1515/tjj-2016-0062.Suche in Google Scholar
15. Meher-Homji, CB, Gabriles, G. Gas turbine blade failures causes, avoidance and trouble shooting. In: Proceedings of 27th turbomachinery symposium. Texas A&M University, Turbomachinery Laboratories, Texas; 1995. https://doi.org/10.1115/95-gt-419.Suche in Google Scholar
16. Mishra, RK, Thomas, J, Srinivasan, K, Nandi, V, Bhat, R. Failure analysis of nozzle guide vane of a low pressure turbine in an aero gas turbine engine. J Fail Anal Prev 2014;14:578–87. https://doi.org/10.1007/s11668-014-9858-7.Suche in Google Scholar
17. Mishra, RK, Kumar, P, Rajesh, K, Das, CR, Sharma, G, Srivastava, DK. Life enhancement of nozzle guide vane of an aero gas turbine engine through pack aluminization. Int J Turbo Jet Engines 2021;38:51–8. https://doi.org/10.1515/tjj-2017-0050.Suche in Google Scholar
18. Amaya, C, Aperador, W, Caicedo, JC, Espinoza-Beltrán, FJ, Muñoz-Saldaña, J, Zambrano, G, et al. Corrosion study of alumina/yttria-stabilized zirconia (Al2O3/YSZ) nanostructured thermal barrier coatings (TBC) exposed to high temperature treatment. Corros Sci 2009;51:2994–9. https://doi.org/10.1016/j.corsci.2009.08.028.Suche in Google Scholar
19. Bohn, DE, Heuer, T, Kusterer, KA, Lang, G. Application of a conjugate fluid flow and heat transfer method in the thermal design process of a convection-cooled turbine nozzle vane. In: Proceedings of the ASME 1997 turbo Asia conference. ASME 1997 turbo Asia conference. ASME, Singapore; 1997. https://doi.org/10.1115/97-AA-006.Suche in Google Scholar
20. Bohn, D, Ren, J, Kusterer, K. Conjugate heat transfer analysis for film cooling configurations with different hole geometries. In: Proceedings of the ASME turbo expo 2003, collocated with the 2003 international joint power generation conference. American Society of Mechanical Engineers, International Gas Turbine Institute, Turbo Expo (Publication) IGTI, Georgia, USA; 2003. https://doi.org/10.1115/GT2003-38369.Suche in Google Scholar
21. Hylton, LD, Mihelc, MS, Turner, ER, Nealy, DA, York, RE. Analytical and experimental evaluation of the heat transfer distribution over the surfaces of turbine vanes; 1983, NASA CR 168015, Final Report for Contract No. NAS3-22761, Detroit Diesel Allison Division of General Motors Corporation, Indianapolis, Indiana, USA.Suche in Google Scholar
22. Gorgulu, I, Gumusel, B, Sinan Akmandor, I. Conjugate heat transfer analysis of internally cooled turbine blade. In: Proceedings of the ASME turbo expo 2012: turbine technical conference and exposition. ASME, Copenhagen, Denmark; 2012. https://doi.org/10.1115/GT2012-68884.Suche in Google Scholar
23. Kistenmacher, DA. Experimental investigation of film cooling and thermal barrier coatings on a gas turbine vane with conjugate heat transfer effects [Ph.D. thesis]. University of Texas Libraries; 2013. Texas, USA. Available from: www.repositories.lib.utexas.edu.Suche in Google Scholar
24. Eifel, M, Caspary, V, Hönen, H, Jeschke, P. Experimental and numerical analysis of gas turbine blades with different internal cooling geometries. J Turbomach 2011;133:1–9. https://doi.org/10.1115/1.4000541.Suche in Google Scholar
25. Wang, B, Zhang, W, Xie, G, Xu, Y, Xiao, M. Multiconfiguration shape optimization of internal cooling systems of a turbine guide vane based on thermomechanical and conjugate heat transfer analysis. J. Heat Transfer 2015;137:1–8. https://doi.org/10.1115/1.4029852.Suche in Google Scholar
26. Davidson, FT, KistenMacher, DA, Bogard, DG. Film cooling with a thermal barrier coating: round holes, craters, and trenches. J Turbomach 2014;136:1–11. https://doi.org/10.1115/1.4024883.Suche in Google Scholar
27. Ragupathy, R, Panigrahi, SK, Mishra, RK. Effects of interface roughness on the life estimation of a thermal barrier coating layer. Int J Surf Sci Eng 2013;7:269–84. https://doi.org/10.1504/ijsurfse.2013.056438.Suche in Google Scholar
28. Qiang, W, Zhaoyuan, G, Chi, Z, Guotai, F, Zhongqi, W. Coupled heat transfer simulation of a high-pressure turbine nozzle guide vane. Chinese J Aeronaut 2009;22:230–6. https://doi.org/10.1016/S1000-9361(08)60092-8.Suche in Google Scholar
29. Prapamonthon, P, Xu, H, Yang, W, Wang, J. Numerical study of the effects of thermal barrier coating and turbulence intensity on cooling performances of a nozzle guide vane. Energies 2017;10:362. https://doi.org/10.3390/en10030362.Suche in Google Scholar
30. Parthiban, K, Duraiselvam, M, Jain, SK, Riaz, S, Aditya, SV. Numerical simulation on the effect of cooling hole configuration on the film cooling effectiveness in TBC coated turbine vanes. Int J Turbo Jet Engines 2021;38:203–12. https://doi.org/10.1515/tjj-2018-0007.Suche in Google Scholar
31. Pujari, AK, Prasad, BVSSS, Sitaram, N. Effect of thermal conductivity on nozzle guide vane internal surface temperature distribution. Int J Turbo Jet Engines 2021;38:135–51. https://doi.org/10.1515/tjj-2017-0061.Suche in Google Scholar
32. Pujari, AK, Prasad, BVSSS, Sitaram, N. Conjugate heat transfer analysis on the interior surface of nozzle guide vane with combined impingement and film cooling. Int J Turbo Jet Engines 2020;37:327–42. https://doi.org/10.1515/tjj-2017-0026.Suche in Google Scholar
33. Goral, M, Kotowski, S, Sieniawski, J. The technology of plasma spray physical vapour deposition. High Temp Mater Process 2013;32:33–9. https://doi.org/10.1515/htmp-2012-0051.Suche in Google Scholar
© 2020 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Integration of a transonic high-pressure turbine with a rotating detonation combustor and a diffuser
- Prediction of compressor nominal characteristics of a turboprop engine using artificial neural networks for build standard assessment
- Study on inversion control for integrated helicopter/engine system with variable rotor speed based on state variable model
- Effects of casing angle on the performance of parallel hub axial annular diffuser
- Experimental research on the performance of the forward variable area bypass injector for variable cycle engines
- Film cooling characteristics on a grooved surface with different injection orientation angles
- Aero-thermal optimization of the rim seal cavity to enhance rotor platform thermal protection
- Numerical study of the parameters of a gas turbine combustion chamber with steam injection operating on distillate fuel
- An active fault-tolerant control strategy of aircraft engines based on multi-model predictive control
- Conjugate heat transfer analysis of a radially cooled nozzle guide vane in an aero gas turbine engine
- A new method to improve the real-time performance of aero-engine component level model
- Experimental and numerical investigation of expansion corner effects on isolator performance
Artikel in diesem Heft
- Frontmatter
- Integration of a transonic high-pressure turbine with a rotating detonation combustor and a diffuser
- Prediction of compressor nominal characteristics of a turboprop engine using artificial neural networks for build standard assessment
- Study on inversion control for integrated helicopter/engine system with variable rotor speed based on state variable model
- Effects of casing angle on the performance of parallel hub axial annular diffuser
- Experimental research on the performance of the forward variable area bypass injector for variable cycle engines
- Film cooling characteristics on a grooved surface with different injection orientation angles
- Aero-thermal optimization of the rim seal cavity to enhance rotor platform thermal protection
- Numerical study of the parameters of a gas turbine combustion chamber with steam injection operating on distillate fuel
- An active fault-tolerant control strategy of aircraft engines based on multi-model predictive control
- Conjugate heat transfer analysis of a radially cooled nozzle guide vane in an aero gas turbine engine
- A new method to improve the real-time performance of aero-engine component level model
- Experimental and numerical investigation of expansion corner effects on isolator performance