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Assessment of Analytical Predictions for Radial Growth of Rotating Labyrinth Seals

  • Sivakumar Subramanian , A. S. Sekhar EMAIL logo und B. V. S. S. S. Prasad
Veröffentlicht/Copyright: 10. August 2016
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Abstract

Radial growth predictions of rotating labyrinth seals are conventionally obtained from one-dimensional analytical models. However, these predictions quantitatively differ within themselves by about 5-500 %. Simulations using three-dimensional finite element method (FEM) are carried out in this paper for a typical labyrinth seal, subjected to high rotational speed and temperature, for a range of radius-to-length ratio of the rotor. Taking the predicted values by FEM as reference, four analytical models are assessed and their errors are quantified. These errors are found to be independent of rotational speed and temperature but significantly vary with the radius-to-length ratio of the rotor. Based on this finding, simple analytical models, together with correction factor charts, are suggested.

Acknowledgement

The authors acknowledge the support of the Centre for Computational Fluid Dynamics and High Performance Computing Facility, IIT Madras. Also, the authors express their gratitude to the reviewers for the encouraging and insightful comments.

Nomenclature

Abbreviation
CG

centrifugal growth of rotor/seal

FE

finite element

FEA

finite element analysis

LTE

linear thermal expansion

RF

Roark’s formula

RSD

rotating solid disk

RTC

rotating thick cylinder

SEPC

structural percentage error in energy norm

TG

thermal growth of rotor/seal

Notation
b

width of the seal tooth (mm)

C

initial clearance (mm)

E

modulus of elasticity of the rotor material (GPa)

h

height of the seal tooth (mm)

L

length of the rotor/seal (mm)

p

pitch of the seal tooth (mm)

R

radius of the shaft (also inner radius of seal) (mm)

R/L

radius-to-length ratio of rotor/seal

RL

correction factor

Ro

outer radius of rotor/seal (mm); Ro=R+h

T

air temperature (°C)

Ts

surface temperature of rotor/seal (°C); Ts=T

Tref

reference temperature of rotor/seal (°C); Tref = 21 °C

ΔT

thermal gradient (°C); ΔT=TTref.

UCG

radial deformation due to CG (mm)

UTG

radial deformation due to TG (mm)

α

thermal expansion coefficient for rotor/seal material (1/°C)

Ν

Poisson’s ratio of the rotor/seal material

Ρ

density of the rotor/seal material (kg/mm3)

ω

angular speed of the rotor/seal (rad/s)

Δ

percentage error (%)

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Received: 2016-07-04
Accepted: 2016-07-21
Published Online: 2016-08-10
Published in Print: 2018-07-26

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