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A Comparison of Hybrid Approaches for Turbofan Engine Gas Path Fault Diagnosis

  • Feng Lu , Yafan Wang EMAIL logo , Jinquan Huang and Qihang Wang
Published/Copyright: July 14, 2015
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Abstract

A hybrid diagnostic method utilizing Extended Kalman Filter (EKF) and Adaptive Genetic Algorithm (AGA) is presented for performance degradation estimation and sensor anomaly detection of turbofan engine. The EKF is used to estimate engine component performance degradation for gas path fault diagnosis. The AGA is introduced in the integrated architecture and applied for sensor bias detection. The contributions of this work are the comparisons of Kalman Filters (KF)-AGA algorithms and Neural Networks (NN)-AGA algorithms with a unified framework for gas path fault diagnosis. The NN needs to be trained off-line with a large number of prior fault mode data. When new fault mode occurs, estimation accuracy by the NN evidently decreases. However, the application of the Linearized Kalman Filter (LKF) and EKF will not be restricted in such case. The crossover factor and the mutation factor are adapted to the fitness function at each generation in the AGA, and it consumes less time to search for the optimal sensor bias value compared to the Genetic Algorithm (GA). In a word, we conclude that the hybrid EKF-AGA algorithm is the best choice for gas path fault diagnosis of turbofan engine among the algorithms discussed.

PACS: 47.85.Gj

Funding statement: Funding: We are grateful for the financial support of the National Nature Science Foundation of China (No. 61304133), the Fundamental Research Funds for the Central Universities (No. NS2015024).

Acknowledgements

The authors wish to thank the anonymous reviewers for their constructive comments and great help in the writing process, which improve the manuscript significantly.

Copyright reminder

The authors declare no conflicts of copyright.

Nomenclature

A,B,C,D,L,M

System matrices

AGA

Adaptive genetic algorithms

b

Sensor bias

BPNN

Back propagation neural network

EHM

Engine health management

EKF

Extended Kalman filter

GA

Genetic algorithms

GRNN

General regression neural network

HPC

High pressure compressor

HPT

High pressure turbine

I

Identity matrix

JH

High pressure spool rotor inertia

JL

Low pressure spool rotor inertia

KF

Kalman filter

LKF

Linearized Kalman filter

LPT

Low pressure turbine

m

Measurement uncertainty vector

NH

Compressor rotor speed

NHT

Power produced by the HPT

NL

Fan rotor speed

NLT

Power produced by the LPT

NN

Neural networks

p

Health parameter vector

P3

Compressor outlet pressure

P43

HPT outlet pressure

P5

LPT outlet pressure

Ps16

Bypass outlet static pressure

Ps6

LPT outlet static pressure

SE1

Fan efficiency

SE2

HPC efficiency

SE3

HPT efficiency

SE4

LPT efficiency

SW1

Fan flow

SW2

HPC flow

SW3

HPT flow

SW4

LPT flow

T22

Fan outlet temperature

T3

Compressor outlet temperature

T5

LPT outlet temperature

u

Control vector

v

Measurement noise

w

Process noise

x

State vector

y

Vector of measured outputs

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Received: 2015-6-17
Accepted: 2015-7-1
Published Online: 2015-7-14
Published in Print: 2016-9-1

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