Abstract
In this paper, a three-dimensional viscoelastic flow model of double-layer micro coextrusion with circular cross-section was established. The simulations were carried out by the finite element method and the influence of wall slip coefficient on micro coextrusion was studied. The results show that gas-assisted technology is suitable for polymer micro coextrusion forming. The differences between the gas-assisted and conventional micro coextrusion process were compared by analyzing the distribution of melts velocity, pressure, shear rate and first normal stress difference. The research results show that in the conventional micro coextrusion process there are pressure drop, shear rate, first normal stress difference and secondary flow. And there is a gradient distribution of melts velocity. The die swell and deformation vary with the forming process parameters, and it is difficult to control the product quality. But in the gas-assisted micro coextrusion process, there is no pressure drop, shear rate, first normal stress difference and secondary flow. The velocity of polymer melts is evenly distributed and the melts are extruded in a plunger shape. The melts do not swell and deform and it is independent of forming process parameters. It is easy to ensure the products quality and the inherent problems of polymer conventional micro coextrusion are well solved.
Funding source: The National Natural Science Foundation of China
Award Identifier / Grant number: 51763011
Funding source: The Open Project Fund of Key Laboratory for Optoelectronics and Communication of Jiangxi Province
Award Identifier / Grant number: 20202OEC001
Funding source: The Natural Science Foundation of Jiangxi Province
Award Identifier / Grant number: 20202BABL204025
Funding source: The Science Funding in the Education Department of Jiangxi province
Award Identifier / Grant number: GJJ201929,GJJ190950
-
Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
-
Research funding: This study was financially supported by the Natural Science Foundation of Jiangxi Province (no. 20202BABL204025), the Open Project Fund of Key Laboratory for Optoelectronics and Communication of Jiangxi Province (no. 20202OEC001), the Science Funding in the Education Department of Jiangxi province (no. GJJ201929, GJJ190950) and the National Natural Science Foundation of China (no. 51763011).
-
Conflict of interest statement: The authors declare that they have no conflicts of interest regarding this article.
References
1. Alfrey, T., Schrenk, W. J. Multipolymer systems. Science 1980, 208, 813–818; https://doi.org/10.1126/science.208.4446.813.Search in Google Scholar PubMed
2. Han, C. D. Multiphase Flow in Polymer Processing; Academic Press: New York, 1981.Search in Google Scholar
3. Anand, J. S., Bhardwaj, I. S. Die swell behaviour of polypropylene – an experimental investigation. Rheol. Acta. 1980, 19, 614–622; https://doi.org/10.1007/bf01517515.Search in Google Scholar
4. Inn, Y. W., Fischer, R. J., Shaw, M. T. Visual observation of development of sharkskin melt fracture in polybutadiene extrusion. Rheol. Acta. 1998, 37, 537–582; https://doi.org/10.1007/s003970050144.Search in Google Scholar
5. Collyer, A. A., France, G. H. Extrudate distortion studies of polystyrene using an extrusion rheometer. J. Mater. Sci. 1980, 15, 2945–2949; https://doi.org/10.1007/bf00550359.Search in Google Scholar
6. Takase, M., Kihara, S. I., Funatsu, K. Three-dimensional viscoelastic numerical analysis of the encapsulation phenomena in coextrusion. Rheol. Acta. 1998, 37, 624–634; https://doi.org/10.1007/s003970050149.Search in Google Scholar
7. Dooley, J., Hyun, K. S., Hughes, K. An experimental study on the effect of polymer viscoelasticity on layer rearrangement in coextruded structures. Polym. Eng. Sci. 1998, 38, 1060–1071; https://doi.org/10.1002/pen.10274.Search in Google Scholar
8. Tzoganakis, C., Perdikoulias, J. Interfacial instabilities in coextrusion flows of low-density polyethylenes: experimental studies. Polym. Eng. Sci. 2000, 40, 1056–1064; https://doi.org/10.1002/pen.11233.Search in Google Scholar
9. Bondon, A., Lamnawar, K., Maazouz, A. Experimental investigation of a new type of interfacial instability in a reactive coextrusion process. Polym. Eng. Sci. 2015, 55, 2542–2552; https://doi.org/10.1002/pen.24146.Search in Google Scholar
10. Liang, R. F., Mackley, M. R. The gas-assisted extrusion of molten polyethylene. J. Rheol. 2001, 45, 211–226; https://doi.org/10.1122/1.1332786.Search in Google Scholar
11. Liu, H., Deng, X., Huang, Y., Huang, X., Li, M. Three-dimensional viscoelastic simulation of the effect of wall slip on encapsulation in the coextrusion process. J. Polym. Eng. 2013, 33, 625–632; https://doi.org/10.1515/polyeng-2013-0108.Search in Google Scholar
12. Ren, Z., Huang, X. 3D numerical simulation of the hollow square-typed polymer based on gas-assisted extrusion method. Mater. Sci. Forum. 2016, 861, 189–194; https://doi.org/10.4028/www.scientific.net/msf.861.189.Search in Google Scholar
13. Arda, D. R., Mackley, M. R. Sharkskin instabilities and the effect of slip from gas-assisted extrusion. Rheol. Acta 2005, 44, 352–359; https://doi.org/10.1007/s00397-004-0416-1.Search in Google Scholar
14. Ning, G., Liu, Z. G., Takie, M., Zhang, C. W. Investigations on viscous dissipation effect of liquid flow in microtubes. Heat Mass Tran. 2011, 47, 691–702; https://doi.org/10.1007/s00231-010-0758-4.Search in Google Scholar
15. Chen, C. S., Chen, S. C., Liaw, W. L., Chien, R. D. Rheological behavior of POM polymer melt flowing through micro-channels. Eur. Polym. J. 2008, 44, 1891–1898; https://doi.org/10.1016/j.eurpolymj.2008.03.007.Search in Google Scholar
16. Zhao, D., Jin, Y., Wang, M. Study on viscosity of polymer melt flowing through microchannels considering the wall-slip effect. Polym. Eng. Sci. 2012, 52, 1806–1814; https://doi.org/10.1002/pen.23113.Search in Google Scholar
17. Ansari, M., Mitsoulis, E., Hatzikiriakos, S. G. Capillary extrusion and swell of a HDPE melt exhibiting slip. Adv. Polym. Technol. 2013, 32, E369–E385; https://doi.org/10.1002/adv.21285.Search in Google Scholar
18. Uematsu, H., Horisawa, N., Horikida, T., Tanoue, S., Iemoto, Y. Effect of carbon fiber on the capillary extrusion behaviors of high-density polyethylene. Polym. J. 2013, 45, 449–456; https://doi.org/10.1038/pj.2012.167.Search in Google Scholar
19. Liu, K., Wang, M., Li, H., Zhao, D., Jin, Y. Effect of characteristic scale on the extrudate swelling behavior of polypropylene melt in a micro-extrusion process. Polym. Eng. Sci. 2021, 61, 1864–1881; https://doi.org/10.1002/pen.25707.Search in Google Scholar
20. Ren, Z., Huang, X., Liu, H. Experiment and mechanism analysis of gas-assisted extrusion forming for plastic micro-tube. Mater. Rep. 2020, 34, 20193–20198.Search in Google Scholar
21. Ren, Z., Huang, X., Xiong, Z. Experimental and numerical studies for the gas-assisted extrusion forming of polypropylene micro-tube. Int. J. Material Form. 2020, 13, 235–256; https://doi.org/10.1007/s12289-019-01482-7.Search in Google Scholar
22. Chen, S. Research on Medical Grade TPU Gas-Assisted Micro Extrusion Process. Master’s. Thesis, Nanchang Hangkong University, Jiangxi, Nanchang, 2017.Search in Google Scholar
23. Zhou, Y. Research on Gas-Assisted Micro Extrusion Molding Technology of Medical Catheters. Master’s. Thesis, Nanchang Hangkong University, Jiangxi, Nanchang, 2017.Search in Google Scholar
24. Deng, X. Experimental And Theoretical Study on Gas-Assisted Co-extrusion of Plastic Profile with an Irregular Cross-Section. Ph.D. thesis, Nanchang University, Jiangxi, Nanchang, 2014.Search in Google Scholar
25. Ren, W., Trinh, P. H., Weinan, E. On the distinguished limits of the Navier slip model of the moving contact line problem. J. Fluid Mech. 2015, 772, 107–126; https://doi.org/10.1017/jfm.2015.173.Search in Google Scholar
26. He, P. Q., Lou, Y., Wu, X. Y. Influence of tha key factors on the wall slip phenomenon in micro flow. Adv. Mater. Res. 2012, 472–475, 2415–2421; https://doi.org/10.4028/www.scientific.net/amr.472-475.2415.Search in Google Scholar
© 2022 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Material Properties
- Thermodynamic behavior and crystal structure of polypropylene treated with supercritical carbon dioxide
- Investigation of conductivity, SEM, XRD studies of Mg2+ ion based TiO2 nanocomposite PVDF-HFP polymer electrolyte and application in a dye sensitized solar cell
- Computational prediction of electrical percolation threshold in polymer/graphene-based nanocomposites with finite element method
- Influence mechanisms of 2-amino-1,3,5-triazine-4,6-dithiol coating on adhesion properties of polybutylene terephthalate/aluminum interface in nano-injection molding
- Effects of enzyme-assisted ultrasonic treatment to the properties of nanofibrils isolated from wheat straw
- Preparation and Assembly
- Solution blow spinning polysulfone-Aliquat 336 nanofibers: synthesis, characterization, and application for the extraction and preconcentration of losartan from aqueous solutions
- Novel alginate immobilized TiO2 reusable functional hydrogel beads with high photocatalytic removal of dye pollutions
- Engineering and Processing
- Effects of gas-assisted technology on polymer micro coextrusion
- Influence of crystallinity on wear behavior of ultrahigh molecular weight polyethylene and the wear mechanism
- Identification of tensile behaviour of polylactic acid parts manufactured by fused deposition modelling under heat-treated conditions using nonlinear autoregressive with exogenous and transfer function models
Articles in the same Issue
- Frontmatter
- Material Properties
- Thermodynamic behavior and crystal structure of polypropylene treated with supercritical carbon dioxide
- Investigation of conductivity, SEM, XRD studies of Mg2+ ion based TiO2 nanocomposite PVDF-HFP polymer electrolyte and application in a dye sensitized solar cell
- Computational prediction of electrical percolation threshold in polymer/graphene-based nanocomposites with finite element method
- Influence mechanisms of 2-amino-1,3,5-triazine-4,6-dithiol coating on adhesion properties of polybutylene terephthalate/aluminum interface in nano-injection molding
- Effects of enzyme-assisted ultrasonic treatment to the properties of nanofibrils isolated from wheat straw
- Preparation and Assembly
- Solution blow spinning polysulfone-Aliquat 336 nanofibers: synthesis, characterization, and application for the extraction and preconcentration of losartan from aqueous solutions
- Novel alginate immobilized TiO2 reusable functional hydrogel beads with high photocatalytic removal of dye pollutions
- Engineering and Processing
- Effects of gas-assisted technology on polymer micro coextrusion
- Influence of crystallinity on wear behavior of ultrahigh molecular weight polyethylene and the wear mechanism
- Identification of tensile behaviour of polylactic acid parts manufactured by fused deposition modelling under heat-treated conditions using nonlinear autoregressive with exogenous and transfer function models