Home Improvement of the mechanical and wear properties of Al6061 alloys with quartz and SiC hybrid reinforcements by powder metallurgy
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Improvement of the mechanical and wear properties of Al6061 alloys with quartz and SiC hybrid reinforcements by powder metallurgy

  • Serkan Ateş

    Dr. Serkan Ateş, born in 1973, graduated with a degree in Mechanical Engineering from Black Sea Technical University. He received his Ph.D. from Kırıkkale University in 2011, focusing on the production and properties of SiC-reinforced Al2014 matrix composite materials using the pressure infiltration method. From 2002 to 2011, he worked as a Research Assistant at Kırıkkale University. Subsequently, he worked as an Assistant Professor at Bartın University from 2011 to 2017. Since 2017, he has been an Assistant Professor at Burdur Mehmet Akif Ersoy University. His primary research interest is the mechanical behavior of composite materials.

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    and Sertaç Coşman

    Dr. Sertaç Coşman received his Ph.D. in Mechanical Engineering and Mechanics from Lehigh University, USA, in 2022. His research interests include thermodynamics, renewable energy, fuel additives and thermal behavior of composites. He is currently working as Assistant Professor in the Department of Mechanical Engineering at Burdur Mehmet Akif Ersoy University.

Published/Copyright: June 4, 2025
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Abstract

This study aims to explore the potential of quartz, a naturally abundant mineral, as a reinforcing material in the fabrication of metal matrix composites. Al6061 alloy was selected as the matrix material due to its widespread application in the automotive industry. Silicon carbide (SiC), a commonly employed reinforcement in composite manufacturing, was incorporated as a secondary reinforcement in the production of hybrid composites, enabling an investigation into its compatibility with quartz. The composites were fabricated via the powder metallurgy (P/M) technique. Microstructural analysis demonstrated the integration of quartz within the internal structure, revealing a nearly homogeneous distribution of reinforcements with minimal agglomeration. Micro Vickers hardness testing revealed that introducing 10 % quartz enhanced the hardness of the Al6061 alloy by 79.69 %. The most pronounced hardness improvement, however, was achieved in the hybrid composite reinforced with 5 % SiC and 7 % quartz, exhibiting a 108.95 % increase. Wear resistance generally improved by up to 10 % as the reinforcement fraction increased. Notably, the composite reinforced with 5 % SiC and 7 % quartz exhibited the greatest enhancement in wear resistance, surpassing the unreinforced alloy by 369.23 %. Furthermore, the thermal conductivity (TC) coefficient of the composite reinforced with 7 % quartz decreased by 7.54 % relative to the unreinforced alloy.


Corresponding author: Serkan Ateş, Department of Mechanical Engineering, Engineering-Architecture Faculty, Burdur Mehmet Akif Ersoy University, Burdur, Türkiye, E-mail:

Funding source: Burdur Mehmet Akif Ersoy University Scientific Research Projects Coordination Office

Award Identifier / Grant number: Project number: 0874-MP-23

About the authors

Serkan Ateş

Dr. Serkan Ateş, born in 1973, graduated with a degree in Mechanical Engineering from Black Sea Technical University. He received his Ph.D. from Kırıkkale University in 2011, focusing on the production and properties of SiC-reinforced Al2014 matrix composite materials using the pressure infiltration method. From 2002 to 2011, he worked as a Research Assistant at Kırıkkale University. Subsequently, he worked as an Assistant Professor at Bartın University from 2011 to 2017. Since 2017, he has been an Assistant Professor at Burdur Mehmet Akif Ersoy University. His primary research interest is the mechanical behavior of composite materials.

Sertaç Coşman

Dr. Sertaç Coşman received his Ph.D. in Mechanical Engineering and Mechanics from Lehigh University, USA, in 2022. His research interests include thermodynamics, renewable energy, fuel additives and thermal behavior of composites. He is currently working as Assistant Professor in the Department of Mechanical Engineering at Burdur Mehmet Akif Ersoy University.

  1. Research ethics: Not applicable.

  2. Informed consent: Not applicable.

  3. Author contributions: S.A. supervised the project and conducted the experiments. S.C. analyzed the data and finalized the manuscript. Both authors reviewed and approved the final version of the manuscript.

  4. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  5. Conflict of interest: The authors declare no conflict of interest.

  6. Research funding: This project was supported by the Burdur Mehmet Akif Ersoy University Scientific Research Projects Coordination Office (Project Number: 0874-MP-23).

  7. Data availability: The raw data can be obtained on request from the corresponding author.

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Published Online: 2025-06-04
Published in Print: 2025-07-28

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