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Comparison of wear and mechanical properties of cast and 3D printed CuSn10 bronze alloy

  • Ahmet Çağrı Kılınç

    Dr. Ahmet Çağrı Kılınç, born in 1987, graduated in Metallurgical and Materials Engineering from Dokuz Eylül University, Izmir, Turkey, in 2012. He completed his Ph. D. at Dokuz Eylül University in 2022. He is a research assistant at Osmaniye Korkut Ata University, department of Mechanical Engineering, Osmaniye, Turkey. His research fields are 3D printing, powder metallurgy, composite materials, biomaterials, materials processing and characterization.

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    , Ali Aydın Göktaş

    Dr. Ali Aydın Göktaş, born in 1958, graduated in Institute of Metallurgy from Clausthal University of Technology, Germany, in 1981. He completed his Master of Science and PhD in Institute of Non-Metallic Materials at Clausthal University of Technology, Germany, in 1985 and 1988 respectively. His main research fields are powder metallurgy, materials processing and characterization, composite materials, sol-gel technologies, thin film coatings and ceramics.

    , Özgür Yasin Keskin

    Özgür Yasin Keskin, born in 1991, graduated with a degree in Metallurgical and Materials Engineering from Karadeniz Technical University, Trabzon, Turkey, in 2015. He completed his Master of Science in Metallurgical and Materials Engineering at Karadeniz Technical University, Trabzon, Turkey in 2019 and now Ph.D. student and research assistant at Dokuz Eylül Univesity, Izmir, Turkey. His research fields are powder metallurgy, composite materials, nanomaterials, materials characterization, 3D printing, and sensors.

    , Serhan Köktaş

    Dr. Serhan Köktaş, born in 1985, graduated in Metallurgical and Materials Engineering from Middle East Technical University, Ankara, Turkey, in 2010. He completed his Ph. D. at Dokuz Eylül University in 2022. His research fields are powder metallurgy, mechanical alloying, biomaterials, composite materials, materials processing and characterization, and 3D printing.

    and Kadir Cihan Tekin

    Dr. Kadir Cihan Tekin, born in 1985, graduated in Metallurgical and Materials Engineering from Dokuz Eylül University, Izmir, Turkey, in 2007. He completed his Ph. D. at Dokuz Eylül University in 2016. His research fields are tribology, corrosion protection, surface, and coatings technologies.

Published/Copyright: May 3, 2023
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Abstract

This paper aims to provide a comparison between properties of CuSn10 bronze alloy produced by two methods: FDM (fused deposition modelling) and casting. Wear behavior, mechanical performance and microstructure of CuSn10 alloy produced by FDM and casting methods were determined and compared. 3D printed parts were sintered at 875 °C for 5 h and casting was done at 1200 °C. The amount of porosity was determined by the metallographic cross-sectional examination. Vicker’s hardness, wear and tensile properties of samples were determined. As a result, the porosity value of the CuSn10 alloy produced by the FDM technique was determined as 5.07 ± 0.53%. Tensile strength values were 233.75 ± 18.48 MPa and 349.04 ± 5.10 MPa for CuSn10 alloys produced by FDM and casting methods respectively. While adhesive wear occurs in both production methods, it was observed that the FDM method reduced the wear resistance.


Corresponding author: Ahmet Çağrı Kılınç, Mechanical Engineering, Osmaniye Korkut Ata Universitesi, Osmaniye 80000, Türkiye, E-mail:

Award Identifier / Grant number: 218M809

About the authors

Ahmet Çağrı Kılınç

Dr. Ahmet Çağrı Kılınç, born in 1987, graduated in Metallurgical and Materials Engineering from Dokuz Eylül University, Izmir, Turkey, in 2012. He completed his Ph. D. at Dokuz Eylül University in 2022. He is a research assistant at Osmaniye Korkut Ata University, department of Mechanical Engineering, Osmaniye, Turkey. His research fields are 3D printing, powder metallurgy, composite materials, biomaterials, materials processing and characterization.

Ali Aydın Göktaş

Dr. Ali Aydın Göktaş, born in 1958, graduated in Institute of Metallurgy from Clausthal University of Technology, Germany, in 1981. He completed his Master of Science and PhD in Institute of Non-Metallic Materials at Clausthal University of Technology, Germany, in 1985 and 1988 respectively. His main research fields are powder metallurgy, materials processing and characterization, composite materials, sol-gel technologies, thin film coatings and ceramics.

Özgür Yasin Keskin

Özgür Yasin Keskin, born in 1991, graduated with a degree in Metallurgical and Materials Engineering from Karadeniz Technical University, Trabzon, Turkey, in 2015. He completed his Master of Science in Metallurgical and Materials Engineering at Karadeniz Technical University, Trabzon, Turkey in 2019 and now Ph.D. student and research assistant at Dokuz Eylül Univesity, Izmir, Turkey. His research fields are powder metallurgy, composite materials, nanomaterials, materials characterization, 3D printing, and sensors.

Serhan Köktaş

Dr. Serhan Köktaş, born in 1985, graduated in Metallurgical and Materials Engineering from Middle East Technical University, Ankara, Turkey, in 2010. He completed his Ph. D. at Dokuz Eylül University in 2022. His research fields are powder metallurgy, mechanical alloying, biomaterials, composite materials, materials processing and characterization, and 3D printing.

Kadir Cihan Tekin

Dr. Kadir Cihan Tekin, born in 1985, graduated in Metallurgical and Materials Engineering from Dokuz Eylül University, Izmir, Turkey, in 2007. He completed his Ph. D. at Dokuz Eylül University in 2016. His research fields are tribology, corrosion protection, surface, and coatings technologies.

  1. Author contribution: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: This study was funded by the Scientific and Technological Research Council of Turkey (TÜBİTAK) under the grant number of 218M809.

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

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Published Online: 2023-05-03
Published in Print: 2023-05-25

© 2023 Walter de Gruyter GmbH, Berlin/Boston

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