Home Comparison of microstructure and wear behaviors of PTA coated AISI 304 with alumina, boron and ekaboron III powder
Article
Licensed
Unlicensed Requires Authentication

Comparison of microstructure and wear behaviors of PTA coated AISI 304 with alumina, boron and ekaboron III powder

  • Anil Imak

    Anil Imak, born in 1988, completed his primary, secondary and high school education in Elazığ. 2007 won Fırat University, Faculty of Engineering, Mechanical Engineering Department and graduated in 2011. He is currently working as a research assistant at Bingöl University, Faculty of Engineering and Mechanical Engineering Department.

    EMAIL logo
    , Ihsan Kirik and Musa Kilic
Published/Copyright: April 7, 2022
Become an author with De Gruyter Brill

Abstract

In this study, three different powder (alumina, boron, and ekaboron III) combinations were coated on the austenitic stainless steel surface by the PTA welding method. The microstructure and wear resistances of the composites coating obtained under different parameters and coating layer were comparison and analyzed. The microstructure, microhardness, and abrasion resistance of different powder coatings were compared and systematically investigated. It has been found that successful bonding is present in almost all of the coatings made and the microstructure of all sample were different. However, the highest hardness values (alumina, ekaboron III and boron) were measured as 1133, 1154, and 1220 HV, respectively. Trying to find the most suitable coatings by comparing different commonly used powders has been the main goal in this study.


Corresponding author: Anil Imak, Bingol Universitesi, Bingol, 12000, Turkey, E-mail:

About the author

Anil Imak

Anil Imak, born in 1988, completed his primary, secondary and high school education in Elazığ. 2007 won Fırat University, Faculty of Engineering, Mechanical Engineering Department and graduated in 2011. He is currently working as a research assistant at Bingöl University, Faculty of Engineering and Mechanical Engineering Department.

  1. Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.

  2. Research funding: None declared.

  3. Conflict of interest statement: The authors declare no conflicts of interest regarding this article.

References

[1] H. Dikbas and S. Taskaya, “Alloying the surface of AISI 2205 duplex stainless steel material by PTA welding method and making its thermomechanical investigation in ANSYS software,” J. Therm. Anal. Calorim., vol. 139, pp. 3847–3856, 2020, https://doi.org/10.1007/s10973-019-09204-6.Search in Google Scholar

[2] M. Kilic, A. Imak, I. Kirik, C. Okan, and Z. Balalan, “Boron and Ekabor III coating of AISI 316 stainless steel by PTA surface alloying,” J. Mater. Electron. Dev., vol. 3, pp. 14–19, 2020.Search in Google Scholar

[3] W. Xibao, “The metallurgical behavior of B4C in the iron based surfacing alloy during PTA powder surfacing,” Appl. Surf. Sci., vol. 252, no. 5, pp. 2021–2028, 2005, https://doi.org/10.1016/j.apsusc.2005.03.171.Search in Google Scholar

[4] L. Bourithis and G. D. Papadimitriou, “The effect of microstructure and wear conditions on the wear resistance of steel metal matrix composites fabricated with PTA alloying technique,” Wear, vol. 266, pp. 1155–1164, 2009, https://doi.org/10.1016/j.wear.2009.03.032.Search in Google Scholar

[5] A. Kumar, H. Batham, and A. K. Das, “Microhardness of Fe-TiB2 composite coating on AISI 304 stainless steel by TIG coating technique,” Mater. Today Proc., vol. 24, no. 2–3, pp. 1–5, 2020, https://doi.org/10.1016/j.matpr.2020.04.365.Search in Google Scholar

[6] A. K. Gür and S. Kaya, “Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method,” Mater. Test., vol. 59, no. 5, pp. 450–455, 2017, https://doi.org/10.3139/120.111020.Search in Google Scholar

[7] R. Manivannan, S. Sundararaj, R. Dheenasagar, K. Giridharan, P. R. Sivaraman, and V. Udhayarani, “Influence of Al2O3, SiC and B4C covalent multilayer PVD coating on surface properties of HSS rod,” Mater. Today Proc., vol. 1, no. 1, pp. 1–8, 2020, https://doi.org/10.1016/j.matpr.2020.09.225.Search in Google Scholar

[8] L. Bourithis and G. Papadimitriou, “Boriding a plain carbon steel with the plasma transferred arc process using boron and chromium diboride powders: microstructure and wear properties,” Mater. Lett., vol. 57, no. 12, pp. 1835–1839, 2003, https://doi.org/10.1016/S0167-577X(02)01077-7.Search in Google Scholar

[9] Y. Hou, Y. Z. He, Q. A. Zhang, and J. S. Gao, “Influence of molybdenum on the microstructure and wear resistance of nickel-based alloy coating obtained by plasma transferred arc process,” Mater. Des., vol. 28, no. 6, pp. 1982–1987, 2007, https://doi.org/10.1016/j.matdes.2006.04.005.Search in Google Scholar

[10] A. Imak, M. Kilic, I. Kirik, Y. B. Kavak, and Z. Balalan, “PTA coating of austenitic stainless steels with NiAl-Al2O3 + TiB2 powders,” J. Mater. Electron. Dev., vol. 1, p. 78, 2020.Search in Google Scholar

[11] I. Kirik, Z. Balalan, A. Imak, and M. Yaz, “Properties of different TIG coatings of stellite on the hardox 450 and St 52 steel,” Mater. Test., vol. 62, no. 11, pp. 1089–1093, 2020, https://doi.org/10.3139/120.111590.Search in Google Scholar

[12] Y. Liu, W. Liu, Y. Ma, et al.., “Microstructure and wear resistance of compositionally graded TiAl intermetallic coating on Ti6Al4V alloy fabricated by laser powder deposition,” Surf. Coating. Technol., vol. 353, pp. 32–40, 2018, https://doi.org/10.1016/j.surfcoat.2018.08.067.Search in Google Scholar

[13] M. Y. P. Costa, M. L. R. Venditti, M. O. H. Cioffi, H. J. C. Voorwald, V. A. Guimarães, and R. Ruas, “Fatigue behavior of PVD coated Ti–6Al–4V alloy,” Int. J. Fatig., vol. 33, no. 6, pp. 759–765, 2011, https://doi.org/10.1016/j.ijfatigue.2010.11.007.Search in Google Scholar

[14] D. Yonekura, J. Fujita, and K. Miki, “Fatigue and wear properties of Ti–6Al–4V alloy with Cr/CrN multilayer coating,” Surf. Coating. Technol., vol. 275, pp. 232–238, 2015, https://doi.org/10.1016/j.surfcoat.2015.05.014.Search in Google Scholar

[15] Y. Zhu, W. Wang, X. Jia, T. Akasaka, S. Liao, and F. Watari, “Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD,” Appl. Surf. Sci., vol. 262, pp. 156–158, 2012, https://doi.org/10.1016/j.apsusc.2012.03.152.Search in Google Scholar

[16] Y. F. Juan, J. Li, Y. Q. Jiang, W. L. Jia, and Z. J. Lu, “Modified criterions for phase pre- diction in the multi-component laser-clad coatings and investigations into micro- structural evolution/wear resistance of FeCrCoNiAlMox laser-clad coatings,” Appl. Surf. Sci., vol. 465, pp. 700–714, 2019, https://doi.org/10.1016/j.apsusc.2018.08.264.Search in Google Scholar

[17] Y. Q. Jiang, J. Li, Y. F. Juan, Z. J. Lu, and W. L. Jia, “Evolution in microstructure and corrosion behavior of AlCoCrxFeNi high-entropy alloy coatings fabricated by laser cladding,” J. Alloys Compd., vol. 775, pp. 1–14, 2019, https://doi.org/10.1016/j.jallcom.2018.10.091.Search in Google Scholar

[18] F. Weng, H. Yu, C. Chen, et al.., “Effect of process parameters on the microstructure evolution and wear property of the laser cladding coatings on Ti-6Al-4V alloy,” J. Alloys Compd., vol. 692, pp. 989–996, 2017, https://doi.org/10.1016/j.jallcom.2016.09.071.Search in Google Scholar

[19] M. Ulutan, K. Kiliçay, O. N. Çelik, and Ü. Er, “Microstructure and wear behaviour of plasma transferred arc (PTA)-deposited FeCrC composite coatings on AISI 5115 steel,” J. Mater. Process. Technol., vol. 236, pp. 26–34, 2016, https://doi.org/10.1016/j.jmatprotec.2016.04.032.Search in Google Scholar

[20] D. T. Waghmare, C. Kumar Padhee, R. Prasad, and M. Masant, “NiTi coating on Ti-6Al- 4V alloy by TIG cladding process for improvement of wear resistance: micro- structure evolution and mechanical performances,” J. Mater. Process. Technol., vol. 262, pp. 551–561, 2018, https://doi.org/10.1016/j.jmatprotec.2018.07.033.Search in Google Scholar

[21] D. Tijo, M. Masanta, and A. K. Das, “In-situ TiC-TiB2 coating on Ti-6Al-4V alloy by tungsten inert gas (TIG) cladding method: part-I. Microstructure evolution,” Surf. Coating. Technol., vol. 344, pp. 541–552, 2018, https://doi.org/10.1016/j.surfcoat.2018.03.082.Search in Google Scholar

[22] Y. Guo and Q. Liu, “MoFeCrTiWAlNb refractory high-entropy alloy coating fabricated by rectangular-spot laser cladding,” Intermetallics, vol. 102, pp. 78–87, 2018, https://doi.org/10.1016/j.intermet.2018.09.005.Search in Google Scholar

[23] Q. An, L. Huang, S. Jiang, et al.., “Microstructure evolution and mechanical properties of TIG cladded TiB reinforced composite coating on Ti- 6Al-4V alloy,” Vacuum, vol. 145, pp. 312–319, 2017, https://doi.org/10.1016/j.vacuum.2017.09.019.Search in Google Scholar

[24] L. Latka and P. Biskup, “Development in PTA surface modifications – a review,” Adv. Mater. Sci., vol. 20, pp. 39–52, 2020, https://doi.org/10.2478/adms-2020-0009.Search in Google Scholar

[25] F. Karaca and I. Can, “Effects of grain size on the performance of brake linings with Al2O3 additives,” Mater. Test., vol. 63, no. 9, pp. 822–828, 2021, https://doi.org/10.1515/mt-2021-0008.Search in Google Scholar

[26] E. S. Ozmen, “Finite element modeling of glass particle reinforced epoxy composites under uniaxial compression and sliding wear,” Mater. Test., vol. 63, no. 7, pp. 645–653, 2021, https://doi.org/10.1515/mt-2020-0106.Search in Google Scholar

[27] H. Kilic, C. Misirli, and I. Mutlu, “Investigation of the friction behavior of plasma spray Mo/NiCrBSi coated brake discs,” Mater. Test., vol. 63, no. 3, pp. 259–265, 2021, https://doi.org/10.1515/mt-2020-0038.Search in Google Scholar

[28] F. Kocyigit, F. Yildiz, M. S. Gok, and V. V. Cay, “Dry-sliding wear behavior of AISI 4140 barrel steel at elevated temperatures,” Mater. Test., vol. 62, no. 2, pp. 189–195, 2020, https://doi.org/10.3139/120.111469.Search in Google Scholar

Published Online: 2022-04-07
Published in Print: 2022-04-26

© 2022 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 16.9.2025 from https://www.degruyterbrill.com/document/doi/10.1515/mt-2021-2118/html
Scroll to top button