Combining Mag-Org fillers with epoxy-functionalised graphene to enhance the thermal stability of the polyvinyl chloride (PVC) based matrix while optimising its mechanical properties
Abstract
This study aims to evaluate the behaviour of polyvinyl chloride (PVC)-based nanocomposites to determine the optimal conditions for enhancing their morphological, thermal and mechanical properties. The study focuses on the impact of combining two categories of reinforcements on the properties of PVC-based nanocomposites. The results highlight a significant synergy between Org@Mag fillers and epoxy-functionalized graphene. The results of X-ray diffraction (XRD) analysis and micrographs obtained by transmission and scanning electron microscopies (TEM and SEM) of the various nanocomposites developed reveal significantly improved dispersion of graphene layers and clay sheets in the polyvinyl chloride (PVC) matrix. The Org@Mag/Gr combination led to a tendency for the development of a co-continuous PVC morphology, optimizing the diffusion and distribution of reinforcements in the matrix. PVC-based nanocomposites exhibit significantly superior mechanical behavior to pure PVC, particularly due to the incorporation of montmorillonite and graphene hybrids. The incorporation of nanometric fillers increases the thermal stability of PVC. The measured strength and modulus values confirm this trend.
Acknowledgments
The authors thank the Directorate General of Scientific Research and Technological Devel-opment (DGRSDT) and Higher School of Electrical and Energy Engineering, Oran, Chemin Vicinal N°9, 31000, Algeria.
-
Research ethics: Not applicable.
-
Informed consent: Not applicable.
-
Author contributions: All authors have accepted responsibility for the entire content of this manuscript and approved its submission.
-
Use of Large Language Models, AI and Machine Learning Tools: None declared.
-
Conflict of interest: The authors declare no conflict of interest.
-
Research funding: None declared.
-
Data availability: Not applicable.
References
Bouakaz, B.S., Habi, A., Grohens, Y., and Pillin, I. (2017). Organomontmorillonite/graphene-PLA/PCL nanofilled blends: new strategy to enhance the functional properties of PLA/PCL blend. Appl. Clay Sci. 139: 81–91, https://doi.org/10.1016/j.clay.2017.01.014.Search in Google Scholar
Huang, G., Chen, S., Liang, H., Wang, X., and Gao, J. (2013). Combination of graphene and montmorillonite reduces the flammability of poly (vinyl alcohol) nanocomposites. Appl. Clay Sci. 80: 433–437, https://doi.org/10.1016/j.clay.2013.01.005.Search in Google Scholar
Iqbal, R., Boemara, A.I., Wenten, I.G., and Khoiruddin, K. (2025). Preparation and characterization of negatively charged polyvinyl chloride membrane for peat water filtration. J. Environ. Chem. Engin .: 117467, https://doi.org/10.1016/j.jece.2025.117467.Search in Google Scholar
Khiati, Z., Guella, S., Mrah, L., and Mezrai, A. (2024a). The impact of nanofiller composition and nature on the enhancement of mechanical and rheological properties of poly (lactic acid)(PLA) nanobiocomposite films is achieved by regulating the spacing of organic fillers and PLA crystallinity. Pure Appl. Chem. 96: 1773–1783, https://doi.org/10.1515/pac-2024-0253.Search in Google Scholar
Khiati, Z., Mezrai, A., and Mrah, L. (2024b). Improvement in the thermal, mechanical and rheological properties of polyamide-11 (PA11) nanobiocomposite films as a result of the influence of the composition and type of nanofiller. Tenside Surfact Deterg. 61: 545–554, https://doi.org/10.1515/tsd-2024-2616.Search in Google Scholar
Mezrai, A., Khiati, Z.K., and Mrah, L. (2023). Thermal and mechanical properties of nanofilled poly (methyl methacrylate) nanocomposites produced by two ultrasonic methods. Indian J. Chem. Technol. 30: 705–713, https://doi.org/10.56042/ijct.v30i5.5216.Search in Google Scholar
Mohanty, S., Shukla, S., Senapati, D., Sahoo, G., Sahoo, D., and Mohanty, S.P. (2025). Tamarind seed powder as filler in polypropylene and its impact on the mechanical and biodegradability of the composites. Int. Polym. Process. 40: 34–42, https://doi.org/10.1515/ipp-2024-0063.Search in Google Scholar
Mrah, L. and Khiati, Z. (2023). Influence of clay on structure, thermal properties and mechanics of poly (vinyl acetate)/maghnite nanocomposites. Chem Select 8: e202301268, https://doi.org/10.1002/slct.202301268.Search in Google Scholar
Mrah, L., Khiati, Z., and Mezrai, A. (2024). The effect of clay reinforcement of pine pollen grains on the mechanical, anti-corrosion and anti-microbial properties of an epoxy coating. Int polym proc 39: 433–440, https://doi.org/10.1515/ipp-2024-0016.Search in Google Scholar
Mrah, L. (2022). Synergistic effect of organic clay fillers based on cetyltrimethylammonium bromide in the synthesis of poly (3,4-ethylenedioxythiophene) nanocomposites. Polym. Polym. Comp. 30: 09673911221080302. https://doi.org/10.1177/09673911221080302.Search in Google Scholar
Reit, M., Lu, X., Zarges, J.C., and Heim, H.P. (2025). Use of machine learning methods for modelling mechanical parameters of PLA and PLA/native potato starch compound using aging data. Int. Polym. Process. 40: 94–109, https://doi.org/10.1515/ipp-2024-0074.Search in Google Scholar
Rouabah, N., Boudine, B., Nazir, R., Zaabat, M., Alqahtani, A.S., Alqahtani, M.S., and Syed, R. (2021). Nanocomposite synthesis of silver doped magnesium oxide incorporated in PVC matrix for photocatalytic applications. J. Polym. Res. 28: 154, https://doi.org/10.1007/s10965-021-02516-y.Search in Google Scholar
Roy, M., Kalita, U., Pramanik, N.B., Bhattacharjee, M., Barman, J., and Haloi, D.J. (2024). Effect of addition of various amounts of kaolin clay on the properties of a terpolymer of vinyl acetate (VAc), butyl acrylate (BA), and acrylic acid (AA). Biointerface Res. Applies Chem. 14: 113, https://doi.org/10.33263/BRIAC145.113.Search in Google Scholar
Rybiński, P. (2017). Influence of carbon fillers on thermal properties and flammability of polymeric nanocomposites. Int polym proc 32: 270–289, https://doi.org/10.3139/217.3316.Search in Google Scholar
Tian, Q., Jiang, Y., Li, Z., Zhao, B., Zhang, T., and Qiu, F. (2025). Surface engineered waterworks sludge embedded PAN electrospun membrane for efficient and selective removal of phosphate in actual surface water. Chem. Eng. Sci. 302: 120736, https://doi.org/10.1016/j.ces.2024.120736.Search in Google Scholar
Youness, F., Akhtiyar, S., Tehrani-Bagha, A., and Bilbeisi, R.A. (2025). Progress in modified electrospun PVC membranes: toward sustainable solutions for environmental remediation. Sep.Purif . Technol. 359: 130456, https://doi.org/10.1016/j.seppur.2024.130456.Search in Google Scholar
Supplementary Material
This article contains supplementary material (https://doi.org/10.1515/ipp-2025-0084).
© 2025 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Review Article
- Digitalization techniques in polymer processing – a review
- Research Articles
- Investigation on the extrusion-induced geometric distortion of three-lumen medical micro-catheters through numerical simulation
- Hemp-PEEK composites: surface treatment, processing, and performance
- Simulation of polyurethane foaming process based on physical property parameters
- Evaluation of mechanical properties of basalt and aramid fiber reinforced hybrid composites with polyvinyl chloride (PVC) core material
- The effect of styrene isoprene diblock content on hot melt label pressure-sensitive adhesives properties
- Dual nozzle electrospinning based on piezoelectric-conductive composites preparation: simulation and experiment
- Enhancing the strength and surface quality of carbon fiber reinforced PLA composite parts 3D printed using fused deposition modelling
- Combining Mag-Org fillers with epoxy-functionalised graphene to enhance the thermal stability of the polyvinyl chloride (PVC) based matrix while optimising its mechanical properties
- Performance enhancement of ternary epoxy hybrid composites with rice husk bio-filler
- Optimizing anisotropy in injection-moulded poly(methyl methacrylate) parts using DOE and simulation
- Hybrid biocomposites based on PLA/pine fiber/CaCO3
- Enhancement of mode I/II fracture toughness in basalt/Kevlar hybrid composites via multiwall carbon nanotube integration
- Quick assessment of melt flow index in hybrid bio-composite filaments for bio additive manufacturing
- Preparation, flame retardancy, and phase-change kinetics of OMMT/chitosan composite phase-change capsules
Articles in the same Issue
- Frontmatter
- Review Article
- Digitalization techniques in polymer processing – a review
- Research Articles
- Investigation on the extrusion-induced geometric distortion of three-lumen medical micro-catheters through numerical simulation
- Hemp-PEEK composites: surface treatment, processing, and performance
- Simulation of polyurethane foaming process based on physical property parameters
- Evaluation of mechanical properties of basalt and aramid fiber reinforced hybrid composites with polyvinyl chloride (PVC) core material
- The effect of styrene isoprene diblock content on hot melt label pressure-sensitive adhesives properties
- Dual nozzle electrospinning based on piezoelectric-conductive composites preparation: simulation and experiment
- Enhancing the strength and surface quality of carbon fiber reinforced PLA composite parts 3D printed using fused deposition modelling
- Combining Mag-Org fillers with epoxy-functionalised graphene to enhance the thermal stability of the polyvinyl chloride (PVC) based matrix while optimising its mechanical properties
- Performance enhancement of ternary epoxy hybrid composites with rice husk bio-filler
- Optimizing anisotropy in injection-moulded poly(methyl methacrylate) parts using DOE and simulation
- Hybrid biocomposites based on PLA/pine fiber/CaCO3
- Enhancement of mode I/II fracture toughness in basalt/Kevlar hybrid composites via multiwall carbon nanotube integration
- Quick assessment of melt flow index in hybrid bio-composite filaments for bio additive manufacturing
- Preparation, flame retardancy, and phase-change kinetics of OMMT/chitosan composite phase-change capsules