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An experimental validation of diffusion-based devolatilization models in extruders using post-industrial and post-consumer plastic waste

  • Chi Nghia Chung EMAIL logo , Christian Marschik EMAIL logo , Mohamad Hassan Akhras , Thomas Höftberger , Christoph Burgstaller and Georg Steinbichler
Published/Copyright: May 20, 2024
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Abstract

Extrusion is a key process in mechanical recycling. In a degassing step, volatile components, including all impurities and moisture, are removed from a polymer melt to ensure consistently high quality of the recyclates. Predicting devolatilization performance is therefore of interest in the design of degassing screws; in the plastics industry, it also plays an important role in the transition from a linear to a circular economy. Using two different devolatilization models, we first modelled the degassing process of a lab-scale twin-screw extruder and an industrial-scale recycling single-screw extruder. We then predicted the devolatilization performance of both machines, validated the results with experimental data obtained from emissions tests carried out with post-industrial and post-consumer polypropylene materials and performed linear regression analysis to compare our two models in terms of predictive quality. Our results showed that both models are equally suitable for reliable prediction of the devolatilization performance.


Corresponding authors: Chi Nghia Chung and Christian Marschik, Competence Center CHASE GmbH, Hafenstraße 47-51, 4020 Linz, Austria, E-mail: (C. N. Chung), (C. Marschik)

Acknowledgements

The authors acknowledge financial support from the COMET Centre CHASE, funded within the COMET − Competence Centers for Excellent Technologies program by the BMK, the BMDW and the Federal Provinces of Upper Austria and Vienna. The COMET program is managed by the Austrian Research Promotion Agency (FFG).

  1. Research ethics: Not applicable.

  2. Informed consent: Informed consent was obtained from all individuals included in this study, or their legal guardians or wards.

  3. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  4. Competing interests: The authors state no conflict of interest.

  5. Research funding: The authors acknowledge financial support from the COMET Centre CHASE, funded within the COMET − Competence Centers for Excellent Technologies program by the BMK, the BMDW and the Federal Provinces of Upper Austria and Vienna. The COMET program is managed by the Austrian Research Promotion Agency (FFG).

  6. Data availability: The raw data can be obtained on request from the corresponding author.

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Received: 2024-01-14
Accepted: 2024-04-29
Published Online: 2024-05-20
Published in Print: 2024-09-25

© 2024 Walter de Gruyter GmbH, Berlin/Boston

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