Numerical investigation on optimization of wall jet to reduce high temperature corrosion in 660 MW opposed wall fired boiler
Abstract
For an air staged combustion boiler, the rational organization of jets to form closing-to-wall film using as little air as possible plays a key role in resolving the high temperature corrosion problems. In this work, a comprehensive computational fluid dynamics (CFD) model including hydrodynamics and coal combustion is established for a 660 MW opposed wall fired boiler. Based on the grid independence and model validation, the flow field, temperature profile, and species concentration are predicted, and the influences of the structure of nozzles and the operation parameter of jets are further evaluated. The results show that the corrosion area of the side wall is dependent on the jet projection velocity and nozzle structures. The increase of the jet velocity does not always have an active influence on the reduction of corrosive area. Only increasing the nozzle diameter does not always have a positive impact on the improvement of the corrosion. The increase of the jet inclination angle can extend the jet trajectory, contributing to increase the oxygen coverage area. Reasonably adjusting the jet inclination angle of each layer can obtain the lower corrosion area. The increase of jet row number leads to a decrease in the spacing between rows, which enables the downstream jet to penetrate deeper into the cross stream. By increasing the number of jet layers and reducing the jet velocity of each layer, the lowest corrosion area can be obtained.
Funding source: National Excellent Doctoral Dissertation of PR China
Award Identifier / Grant number: (201440)
Funding source: Fundamental Research Funds for the Central Universities
-
Author contributions: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
-
Research funding: This study was financially supported by Foundation for the Author of National Excellent Doctoral Dissertation of PR China (201440) and the Fundamental Research Funds for the Central Universities.
-
Conflict of interest statement: The authors declare no conflicts of interest regarding this article.
References
Abang, R., S. Weiß, and H. J. Krautz. 2018. “Impact of Increased Power Plant Cycling on the Oxidation and Corrosion of Coal-Fired Superheater Materials.” Fuel 220 (15): 521–34, https://doi.org/10.1016/j.fuel.2018.02.047.Suche in Google Scholar
Chen, T. J., L. Yao, J. M. Liu, Q. L. Huang, G. Q. Chen, B. S. Jin, and Y. Zhang. 2015. “Numerical Simulation on the Optimization of Closing-To-Wall Air in a 660 MW Front and Rear Wall Opposed Coal-Fired Boiler.” Chinese Society for Electrical Engineering 35 (20): 5265–71.Suche in Google Scholar
Du, Z. H., Y. Meng, and J. Sun. 2017. “Numerical Analysis on Low NOx Combustion Near-Wall Air Distribution System of an Opposed Firing Boiler for 530 MW Supercritical Units.” Chinese Journal of Power Engineering 37 (6): 425–31.Suche in Google Scholar
Kobayashi, H., J. B. Howard, and A. F. Sarofim. 1977. “Coal Devolatilization at High Temperatures.” Sympos Combust 16 (1): 411–25, https://doi.org/10.1016/s0082-0784(77)80341-x.Suche in Google Scholar
Li, M., J. H. Qiu, J. Xiang, and X. X. Sun. 2002. “Anti-Corrosion Simulation for the High Temperature Corrosion on Boiler Water-Wall During Different Operation.” Chinese Society for Electrical Engineering 22 (7): 150–4.Suche in Google Scholar
Liu, H., Y. H. Liu, G. Z. Yi, L. Nie, and D. F. Che. 2013. “Effects of Air Staging Conditions on the Combustion and NOx Emission Characteristics in a 600MW Wall Fired Utility Boiler Using Lean Coal.” Energy & Fuels 27 (10): 5831–40, https://doi.org/10.1021/ef401354g.Suche in Google Scholar
Man, C. K., J. R. Gibbins, J. G. Witkamp, and J. Zhang. 2005. “Coal Characterisation for NOx Prediction in Air-Staged Combustion of Pulverised Coals.” Fuel 84 (17): 2190–5, https://doi.org/10.1016/j.fuel.2005.06.011.Suche in Google Scholar
Pei, J. J., H. M. Wang, and C. F. You. 2020. “Optimization of Staged Combustion in a 600 MWe Tangentially Fired Boiler with Wall Air Injection.” Fuel 275: 1–14, https://doi.org/10.1016/j.fuel.2020.117951.Suche in Google Scholar
Wang, X. B., H. Z. Tan, W. P. Yan, X. L. Wei, Y. Q. Niu, S. E. Hui, and T. M. Xu. 2014. “Determining the Optimum Coal Concentration in a General Tangential-Fired Furnace with Rich-Lean Burners: From a Bench-Scale to a Pilot-Scale Study.” Applied Thermal Engineering 73 (1): 371–9, https://doi.org/10.1016/j.applthermaleng.2014.08.015.Suche in Google Scholar
Xiong, X., X. Liu, H. Tan, and S. Deng. 2020. “Investigation on High Temperature Corrosion of Water-Cooled Wall Tubes at a 300 MW Boiler.” Journal of the Energy Institute 93 (1): 377–86, https://doi.org/10.1016/j.joei.2019.02.003.Suche in Google Scholar
Yan, L. B., B. S. He, F. Yao, R. Yang, X. H. Pei, C. J. Wang, and J. G. Song. 2012. “Numerical Simulation of a 600 MW Utility Boiler with Different Tangential Arrangements of Burners.” Energy & Fuels 26 (9): 5491–502, https://doi.org/10.1021/ef300929v.Suche in Google Scholar
Yao, L., T. J. Chen, J. M. Liu, Q. L. Huang, G. Q. Chen, B. S. Jin, and Y. Zhang. 2015. “Influence of Closing-To-Wall Air on Combustion Process in 660MW Opposed Firing Boiler.” Journal of Southeast University 45 (1): 85–90.Suche in Google Scholar
Zhang, Z. X., D. N. Cheng, Y. G. Wang, and Q. X. Zhao. 2011. “Structure Design and Optimizing Simulation of a New Type Closing-To-Wall Air Device.” Chinese Journal of Power Engineering 31 (2): 79–84.Suche in Google Scholar
Zhang, Y., Y. Fang, B. S. Jin, Y. W. Zhang, C. L. Zhou, and F. Sher. 2019. “Effect of Slot Wall Jet on Combustion Process in a 660 MW Opposed Wall Fired Pulverized Coal Boiler.” International Journal of Chemical Reactor Engineering 17 (4): 1–13, https://doi.org/10.1515/ijcre-2018-0110.Suche in Google Scholar
Zhou, H., Y. Yang, H. Z. Liu, and Q. J. Hang. 2014. “Numerical Simulation of the Combustion Characteristics of a Low NOx Swirl Burner: Influence of the Primary Air Pipe.” Fuel 130: 168–76, https://doi.org/10.1016/j.fuel.2014.04.028.Suche in Google Scholar
© 2021 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Articles
- Tribological characterization of graphene oxide by laser ablation as a grease additive
- Hydro-liquefaction of asphaltene catalyzed by molybdenum-nickel bimetallic catalysts in slurry bed
- Leaching kinetics of copper and valuable metal extraction from copper-cadmium residues of zinc hydrometallurgy by oxidation acid leaching
- Numerical investigation on optimization of wall jet to reduce high temperature corrosion in 660 MW opposed wall fired boiler
- Kinetics of catalytic treatment of coking wastewater (COD, phenol and cyanide) using wet air oxidation
- Controllable oxidation of cyclohexanone to produce sodium adipate in an electrochemical reactor with a Pt NPs/Ti membrane electrode
- Numerical study on key issues in the Eulerian-Eulerian simulation of fluidization with wide particle size distributions
- Dynamics investigation on methane hydrate formation process with combined promotion methods
Artikel in diesem Heft
- Frontmatter
- Articles
- Tribological characterization of graphene oxide by laser ablation as a grease additive
- Hydro-liquefaction of asphaltene catalyzed by molybdenum-nickel bimetallic catalysts in slurry bed
- Leaching kinetics of copper and valuable metal extraction from copper-cadmium residues of zinc hydrometallurgy by oxidation acid leaching
- Numerical investigation on optimization of wall jet to reduce high temperature corrosion in 660 MW opposed wall fired boiler
- Kinetics of catalytic treatment of coking wastewater (COD, phenol and cyanide) using wet air oxidation
- Controllable oxidation of cyclohexanone to produce sodium adipate in an electrochemical reactor with a Pt NPs/Ti membrane electrode
- Numerical study on key issues in the Eulerian-Eulerian simulation of fluidization with wide particle size distributions
- Dynamics investigation on methane hydrate formation process with combined promotion methods