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4 Magnetic abrasive finishing process

  • Aviral Misra and Uday S. Dixit
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Nonconventional Machining
This chapter is in the book Nonconventional Machining

Abstract

The finishing is the last, most expensive, and a time-consuming phase in the manufacturing of a part. The magnetic abrasive finishing (MAF) process is an unconventional finishing technique that overcomes the limitations of conventional finishing processes like the grinding process. MAF utilizes flexible abrasive particles instead of hard abrasive and produces gentle finishing forces. The MAF process can be applied to almost all the materials having any surface topography to produce the surface roughness in the order of a few nano-meters. The present article details the various technological aspects of the MAF process viz. mechanism of material removal, major process parameters and their effect on finishing rate, etc. A physics-based mathematical model has also been presented which provide the surface roughness value with finishing time. The research work on MAF that enhances the finishing rate with some typical applications is also presented. A section on the future scope is incorporated to provide a future research direction in the field of the MAF process.

Abstract

The finishing is the last, most expensive, and a time-consuming phase in the manufacturing of a part. The magnetic abrasive finishing (MAF) process is an unconventional finishing technique that overcomes the limitations of conventional finishing processes like the grinding process. MAF utilizes flexible abrasive particles instead of hard abrasive and produces gentle finishing forces. The MAF process can be applied to almost all the materials having any surface topography to produce the surface roughness in the order of a few nano-meters. The present article details the various technological aspects of the MAF process viz. mechanism of material removal, major process parameters and their effect on finishing rate, etc. A physics-based mathematical model has also been presented which provide the surface roughness value with finishing time. The research work on MAF that enhances the finishing rate with some typical applications is also presented. A section on the future scope is incorporated to provide a future research direction in the field of the MAF process.

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