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A study on the wall thickness in the angular deep drawing process

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Veröffentlicht/Copyright: 27. Januar 2017
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Abstract

The aim of this paper is the modeling and the corresponding experimental validation of angular deep drawing parameters on the tensile strength, wall thickness and height of the square profile cups. The full factorial experimental method was used to collect the data. FE analysis results were compared with experimental measurements. As a consequence, it was observed that angular deep drawing dies gave better results with different angle values than conventional dies with higher drawing ratios. In general, the product quality increased by an increase of the die/blank holder angle. FEM model results were in good agreement with experimental measurements.

Kurzfassung

Das Ziel der diesem Beitrag zugrunde liegenden Studie war die Modellierung und die entsprechende experimentelle Validierung der Parameter für das winklige Tiefziehverfahren auf die Zugfestigkeit, die Wanddicke und die Höhe von rechtwinkligen Tassenprofilen. Das voll-faktorielle experimentelle Verfahren wurde durchgeführt, um entsprechende Daten zu sammeln. Die Ergebnisse der FE-Analyse wurden mit den experimentellen Messungen verglichen. Als ein Ergebnis wurde beobachtet, dass winklige Tiefziehformen zu besseren Ergebnissen führen als konventionelle Formen mit höheren Tiefziehverhältnissen. Die Produktqualität nahm generell mit steigendem Form/Rohteilhalter-Winkel zu. Die Ergebnisse der FE-Simulation stimmten mit den experimentellen Messungen gut überein.


*Correspondence Address, Assistant Prof. Dr. Egin Ünal, Department of Mechanical Engineering, Faculty of Technology, University of Firat, 23119, Elaziğ, Turkey, E-mail: ;

Assistant Prof. Dr. Engin Ünal, born 1978, has professional experiences in CAD, CAM, CAE and machinability. His present position is lecturer in the Mechanical Engineering Department of the Technology Faculty at Firat University, Elazığ, Turkey.

Prof. Dr. Cebeli Özek, born 1965, has professional experience in CNC, CAD-CAM, construction and manufacturing and machining processes. His present position is Co-Head of the Mechanical Engineering Department of the Technology Faculty at Firat University, Elazığ, Turkey.


References

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Published Online: 2017-01-27
Published in Print: 2017-02-03

© 2017, Carl Hanser Verlag, München

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