Home Experimental analysis of resin infusion in air cushion method
Article
Licensed
Unlicensed Requires Authentication

Experimental analysis of resin infusion in air cushion method

  • Chih-Yuan Chang EMAIL logo
Published/Copyright: January 19, 2016
Become an author with De Gruyter Brill

Abstract

A new technique of resin infusion, called the air cushion method (ACM), has been developed to improve infusion time associated with the vacuum assisted resin transfer molding (VARTM) process. The method utilizes an innovative vacuum bag consisting of a bagging film and air cushions. After the preform is sealed by the bagging film and then evacuated, distribution channels are created between air cushions for flow enhancement during infusion. Once the required volume of resin is infused, the bonding interfaces between the air cushion and the bagging film are punctured and distribution channels collapse. The ambient pressure is applied on the bagging film that entirely compacts the preform. This paper investigates the infusion process in ACM using flow visualization experiments. An approximate estimation of the equivalent permeability of the bulk distribution channel is provided. Finally, an assessment of the properties of the ACM part is performed in comparison with VARTM part.


Corresponding author: Chih-Yuan Chang, Department of Mechanical and Automation Engineering, Kao Yuan University, Lu-Chu, Taiwan 82101, R.O.C., e-mail:

Acknowledgments

This work was supported by the National Science Council of Republic of China [grant number NSC 100-2221-E-244-016].

References

[1] Kang MK, Lee WI, Hahn HT. Compos. Part A 2001, 32, 1553–1560.10.1016/S1359-835X(01)00012-4Search in Google Scholar

[2] Lopatnikov S, Simacek P, Gillespie Jr J, Advani SG. Modell. Simul. Mater. Sci. Eng. 2004, 12, S191–S204.10.1088/0965-0393/12/3/S09Search in Google Scholar

[3] Tackitt KD, Walsh SM. Mater. Manuf. Process 2005, 20, 607–627.10.1081/AMP-200041896Search in Google Scholar

[4] Joubaud L, Achim V, Trochu F. Polym. Compos. 2005, 26, 417–427.10.1002/pc.20069Search in Google Scholar

[5] Yenilmez B, Senan M, Sozer E. Compos. Sci. Technol. 2009, 69, 1710–1719.10.1016/j.compscitech.2008.05.009Search in Google Scholar

[6] Li J, Zhang C, Liang R, Wang B, Walsh S. Polym. Compos. 2008, 29, 473–482.10.1002/pc.20439Search in Google Scholar

[7] Vila J, Gonzalez C, LLorca J. Compos. A 2014, 67, 299–307.10.1016/j.compositesa.2014.09.002Search in Google Scholar

[8] Goncharova G, Cosson B, Lagardere MD. J. Mater. Process Technol. 2015, 219, 173–180.10.1016/j.jmatprotec.2014.12.010Search in Google Scholar

[9] Correia NC, Robitaille F, Long AC, Rudd C. Composites, Part A 2005, 36, 1645–1656.10.1016/j.compositesa.2005.03.019Search in Google Scholar

[10] Modi D, Johnson M, Long A, Rudd C. Plast. Rubber. Compos. 2007, 36, 101–110.10.1179/174328907X177608Search in Google Scholar

[11] Chang CY. J. Polym. Eng. 2015, 35, 493–501.10.1515/polyeng-2014-0237Search in Google Scholar

[12] Han K, Jiang S, Zhang C, Wang B. Compos. Part A 2000, 31, 79–86.10.1016/S1359-835X(99)00053-6Search in Google Scholar

[13] Dai J, Pellaton D, Hahn HT. Polym. Compos. 2003, 24, 672–685.10.1002/pc.10061Search in Google Scholar

[14] Mathur R, Heider D, Hoffmann C, Gillespie Jr. JW, Advani SG, Fink BK. Polym. Compos. 2001, 22, 477–490.10.1002/pc.10553Search in Google Scholar

[15] Hsiao KT, Mathur R, Advani SG, Gillespie JW, Fink BK. Manuf. Sci. Eng. Trans. ASME 2000, 122, 463–475.10.1115/1.1285907Search in Google Scholar

[16] Dong C. J. Compos. Mater. 2006, 40, 1193–1213.10.1177/0021998305057429Search in Google Scholar

[17] Johnson RJ, Pitchumani R. Compos. Sci. Technol. 2003, 63, 2201–2215.10.1016/S0266-3538(03)00179-9Search in Google Scholar

[18] Grujicic M, Chittajallu KM, Walsh S. Appl. Surf. Sci. 2005, 245, 51–64.10.1016/j.apsusc.2004.09.123Search in Google Scholar

[19] Gascons M, Blanco N, Vives J, Matthys K. J. Reinf. Plast. Compoos. 2011, 30, 1557–1570.10.1177/0731684411423321Search in Google Scholar

[20] Deleglise M, Binetruy C, Castaing P, Krawczak P. Int. J. Heat Mass Transfer 2007, 50, 2317–2324.10.1016/j.ijheatmasstransfer.2006.10.020Search in Google Scholar

[21] Ni J, Li S, Sun X, Lee LJ. Polym. Compos. 1998, 19, 818–829.10.1002/pc.10156Search in Google Scholar

[22] Poodts E, Minak G, Dolcini E, Donati L. Composites, Part B 2013, 53, 179–186.10.1016/j.compositesb.2013.04.064Search in Google Scholar

[23] Allende M, Mohan RV, Walsh SM. Polym. Compos. 2004, 25, 384–396.10.1002/pc.20032Search in Google Scholar

[24] Alms J, Advani SG. Composites, Part A 2007, 38, 2131–2141.10.1016/j.compositesa.2007.06.011Search in Google Scholar

[25] Chang CY. J. Reinf. Plast. Compos. 2012, 31, 1630–1637.10.1177/0731684412440056Search in Google Scholar

[26] Chang CY. Plast. Rubber Compos. 2015, 44, 162–170.10.1179/1743289815Y.0000000002Search in Google Scholar

[27] Heider D, Simacek P, Dominauskas A, Deffor H, Advani S, Gillespie Jr JW. Composites, Part A 2007, 38, 525–534.10.1016/j.compositesa.2006.02.016Search in Google Scholar

[28] Thagard JR, Okoli OI, Liang Z. J. Reinf. Plast. Compos. 2004, 23, 1767–1778.10.1177/0731684404041148Search in Google Scholar

[29] Li W, Krehl J, Gillespie Jr JW, Heider D, Endrulat M, Hochrein K, Dunham MG, Dubois CJ. J. Compos. Mater. 2004, 38, 1803–1814.10.1177/0021998304044769Search in Google Scholar

[30] Niggemann C, Young SS, Gillespie JW, Heider D. J. Compos. Mater. 2008, 42, 1049–1061.10.1177/0021998308090650Search in Google Scholar

[31] Yokozeki T, Kobayashi Y, Aoki T, Yoshida D, Hirata T. Adv. Compos. Mater. 2013, 22, 99–107.10.1080/09243046.2013.777173Search in Google Scholar

[32] Chang CY, Li SY. J. Reinf. Plast. Compos. 2015, 34, 257–266.10.1177/0731684414568906Search in Google Scholar

[33] Wu CJ, Hourng LW, Liao JC. J. Reinf. Plast. Compos. 1995, 14, 694–722.10.1177/073168449501400703Search in Google Scholar

[34] Govignon Q, Bickerton S, Kelly PA. Composites, Part A 2010, 41, 45–57.10.1016/j.compositesa.2009.07.007Search in Google Scholar

Received: 2015-8-12
Accepted: 2015-12-10
Published Online: 2016-1-19
Published in Print: 2016-11-1

©2016 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 3.12.2025 from https://www.degruyterbrill.com/document/doi/10.1515/polyeng-2015-0346/html
Scroll to top button