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Effect of welding processes on ferrite content, microstructure and mechanical properties of super duplex stainless steel 2507 welds

  • Chandragiri Baskar Sekar

    Chandragiri Baskar Sekar born in 1978 completed his ME Engg. in Government College of Technology Coimbatore, Anna University, Tamil Nadu, India. At present, he is working as Assistant Professor in the Department of Mechanical engineering, Tagore Engineering College Chennai. He is pursuing his PhD in the Faculty of Mechanical Engineering at Anna University, Chennai under the guidance of Prof. S. Rajendra Boopathy and Prof. S. R. Koteswara Rao.

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    , Sajja Rama Koteswara Rao

    Professor Sajja Rama Koteswara Rao, born in 1966, received his PhD in Metallurgical and Materials Engineering from IIT Madras, Chennai, India in 2005. He has published more than 25 publications in international journals so far. Presently, he is Professor of Mechanical Engineering, SSN College of Engineering, Chennai, India.

    , Sundaravel Vijayan

    Professor Sundaravel Vijayan, born in 1975, received his PhD in Industrial Engineering Department from Anna University, Chennai, India. He has around 16 years of professional experience in teaching, industry and research. Presently, he is working as Professor in the Department of Mechanical Engineering, SSN College of Engineering, Chennai, India.

    and Sadayan Rajendra Boopathy

    Professor Sadayan Rajendra Boopathy, born in 1961, received his PhD in Mechanical Department from Anna University, Chennai, India in 2002. Presently, he is a retired Professor in the Department of Mechanical Engineering, Anna University, Chennai, India.

Published/Copyright: September 27, 2023
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Abstract

Super duplex stainless steel (SDSS) plates of 6 mm thickness have been welded using tungsten inert gas, activated tungsten inert gas, electron beam welding and friction stir welding processes. Among these, in the first two, melting and solidification of material occurs slowly whereas, it is faster in electron beam welding process and no melting occurs in friction stir welding. Macro and microstructural studies, hardness surveys, tensile tests and percentage of ferrite content were compared for all the welds. The ferrite–austenite phase balance is 50 % each, with electron beam weld metal at about 65 % ferrite. This showed the hardness of the weld metal and heat affected zones to be higher than base metal. The weldment joint efficiencies are more than 90 %. The fracture location is found to be in the weld metal for tungsten inert gas and activated tungsten inert gas weld, in the nugget for friction stir welds and in the base metal for electron beam welds. The ductility of electron beam weld joints is 32 % while it is around 20 % for the others. The preferred order while choosing the welding process should be activated tungsten inert gas welding, tungsten inert gas welding, electron beam welding, and friction stir welding.


Corresponding author: Chandragiri Baskar Sekar, Department of Mechanical Engineering, Tagore Engineering College, Chennai, India, E-mail:

About the authors

Chandragiri Baskar Sekar

Chandragiri Baskar Sekar born in 1978 completed his ME Engg. in Government College of Technology Coimbatore, Anna University, Tamil Nadu, India. At present, he is working as Assistant Professor in the Department of Mechanical engineering, Tagore Engineering College Chennai. He is pursuing his PhD in the Faculty of Mechanical Engineering at Anna University, Chennai under the guidance of Prof. S. Rajendra Boopathy and Prof. S. R. Koteswara Rao.

Sajja Rama Koteswara Rao

Professor Sajja Rama Koteswara Rao, born in 1966, received his PhD in Metallurgical and Materials Engineering from IIT Madras, Chennai, India in 2005. He has published more than 25 publications in international journals so far. Presently, he is Professor of Mechanical Engineering, SSN College of Engineering, Chennai, India.

Sundaravel Vijayan

Professor Sundaravel Vijayan, born in 1975, received his PhD in Industrial Engineering Department from Anna University, Chennai, India. He has around 16 years of professional experience in teaching, industry and research. Presently, he is working as Professor in the Department of Mechanical Engineering, SSN College of Engineering, Chennai, India.

Sadayan Rajendra Boopathy

Professor Sadayan Rajendra Boopathy, born in 1961, received his PhD in Mechanical Department from Anna University, Chennai, India in 2002. Presently, he is a retired Professor in the Department of Mechanical Engineering, Anna University, Chennai, India.

  1. Research ethics: Not applicable.

  2. Author contributions: The authors have accepted responsibility for the entire content of this manuscript and approved its submission.

  3. Competing interests: The authors state no conflict of interest.

  4. Research funding: None declared.

  5. Data availability: Not applicable.

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Published Online: 2023-09-27
Published in Print: 2023-12-15

© 2023 Walter de Gruyter GmbH, Berlin/Boston

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