Abstract
A new type of polymeric composite material spur gear was developed and fabricated using low cost Portland pozzolana cement (PPC) particles as filler into the polypropylene (PP) matrix. PP granules were mixed with PPC particles and an injection-molding process was followed to manufacture the thermoplastic composite gear. Several experiments were conducted with different percentages of PPC particles with the PP to optimize the gear material (cement filled poly-propylene composite) for fabrication. Tensile tests were conducted and the morphological studies of the fractured surface of the gear materials were investigated using scanning electron microscopy (SEM) and field emission SEM (FE-SEM). Dynamic mechanical analysis (DMA) was carried out and viscoelastic properties of the gear materials were studied with varying temperature. Further, extensive experimental studies were carried out to evaluate the performance of the gear tooth under loading conditions. The experimental results validate the suitability of the proposed non-metallic spur gear for low cost industrial applications.
References
[1] Luo JJ, Daniel IM. Compos. Sci. Technol. 2003, 63, 1607–1616.Suche in Google Scholar
[2] Chabert E, Gauthier C, Dendievel R, Chazeau L, Cavaillé JY. Mat. Res. Soc. Symp. Proc. 2003, 740, 16.1.1–16.1.6.Suche in Google Scholar
[3] Raka L, Gaceva GB, Lu K, Loos J. Polym. 2009, 50, 3739–3746.Suche in Google Scholar
[4] Gutiérrez G, Fayolle F, Régnier G, Medina J. Polym. Degrad. Stab. 2010, 95, 1708–1715.Suche in Google Scholar
[5] Fung KL, Xing XS, Li RKY, Tjong SC, Mai YW. Compos. Sci. Technol. 2003, 63, 1255–1258.Suche in Google Scholar
[6] Bao SP, Tjon SC. Mater. Sci. Eng. 2008, 485, 508–516.Suche in Google Scholar
[7] Jin Z, Pramoda KP, Xu G, Goh SH. Chem. Phys. Lett. 2001, 337, 43–47.Suche in Google Scholar
[8] Sohn MS, Kim KS, Hong SH, Kim JK. J. Appl. Polym. Sci. 2003, 87, 1595–601.Suche in Google Scholar
[9] Kanny K, Jawahar P, Moodley VK. J. Mater. Sci. 2008, 43, 7230–7238.Suche in Google Scholar
[10] Allan S. Thesis (B.S.), “Epoxy burnout in epoxy-cast alumina and zirconia toughened alumina for microcombustor applications”, Alfred University, Dec 2002.Suche in Google Scholar
[11] Deo RB, Starnes JH, Holzwarth RC. Technical Meeting, Leon, Norway, May 7–11 2001.Suche in Google Scholar
[12] Anon. High Performance composites. March/April 1999.Suche in Google Scholar
[13] Thuis HGSJ. SAMPE Europe International Conference, France, April 9–11 2002.Suche in Google Scholar
[14] Duzcukoglu H. Mater. Des. 2009, 30, 1060–1067.Suche in Google Scholar
[15] Mendi F, Can H, Kulekci MK. Mater. Des. 2006, 27, 427–433.Suche in Google Scholar
[16] Hoskins TJ, Dearn KD, Kukureka SN, Walton D. Mater. Des. 2011, 32, 3509–3515.Suche in Google Scholar
[17] Hakimian E, Sulong AB. Mater. Des. 2012, 42, 62–71.Suche in Google Scholar
[18] Kirupasankar S, Gurunathan C, Gnanamoorthy R. Mater. Des. 2012, 39, 338–343.Suche in Google Scholar
[19] Endo M, Hayashi T, Kim YA. Pure Appl. Chem. 2006, 78, 1703–1713.Suche in Google Scholar
[20] Senthilvelan S, Gnanamoorthy R. Appl. Compos. Mater. 2004, 11, 377–397.Suche in Google Scholar
[21] Senthilvelan S, Gnanamoorthy R. Appl. Compos. Mater. 2006, 13, 43–56.Suche in Google Scholar
[22] Senthilvelan S, Gnanamoorthy R. Mater. Des. 2006, 27, 632–639.Suche in Google Scholar
[23] Senthilvelan S, Gnanamoorthy R. Mater. Des. 2007, 28, 765–772.Suche in Google Scholar
[24] Mao K. Wear 2007, 262, 432–441.10.1016/j.wear.2006.06.005Suche in Google Scholar
[25] Wright NA, Kukureka SN. Wear 2001, 251, 1567–1578.10.1016/S0043-1648(01)00793-1Suche in Google Scholar
[26] Holzer L, Flatt RJ, Erdogan ST, Bullard JW, Garboczi EJ. J. Am. Ceram. Soc. 93, 1626–1633, 2010.Suche in Google Scholar
[27] Cai LF, Mai YL, Rong MZ, Ruan WH, Zhang MQ. Polym. Lett. 2007, 1, 2–7.Suche in Google Scholar
[28] Ling Y. AMP J. Technol. 1996, 5, 37–48.Suche in Google Scholar
[29] Yu JW, Kim HC. Compos. Struct. 1988, 9, 279–300.Suche in Google Scholar
[30] Walton D, Shi YW. IMechE, J. Mech. Eng. Sci., Part C. 1989, 203, 31–38.Suche in Google Scholar
[31] Sugimoto T, Sasaki Y. J. Wood. Sci. 2007, 54, 169–173.Suche in Google Scholar
©2014 by De Gruyter
Artikel in diesem Heft
- Frontmatter
- Original articles
- Kinetic degradation and storage stability of β-carotene encapsulated by spray drying using almond gum and gum arabic as wall materials
- Photo-polymerization of methacrylate based polymer electrolyte for dye-sensitized solar cell
- Synthesis and characterization of novel hydroxyl-terminated hyperbranched polyurethanes
- Electron beam modified nylon 6-clay nanocomposites: morphology and water absorption behavior
- The effect of ultraviolet irradiation and temperature on the resilience of high density polyethylene
- Polyaminoamide dendrimers surface-modified with anionic terminal groups for use as calcium carbonate scale inhibitors
- Technical feasibility of a new approach to electromagnetic interference (EMI) shielding of injection molded parts using in-mold coated (IMC) nanopaper
- Study on crystallization performance of polyethylene terephthalate/polybutylene terephthalate alloys
- Numerical study of polymer melt flow in a three-dimensional sudden expansion: viscous dissipation effects
- Enhancement of mechanical properties of polypropylene by blending with styrene-(ethylene-butylene)-styrene tri-block copolymer
- Development and fabrication of cement reinforced polypropylene composite material spur gear
Artikel in diesem Heft
- Frontmatter
- Original articles
- Kinetic degradation and storage stability of β-carotene encapsulated by spray drying using almond gum and gum arabic as wall materials
- Photo-polymerization of methacrylate based polymer electrolyte for dye-sensitized solar cell
- Synthesis and characterization of novel hydroxyl-terminated hyperbranched polyurethanes
- Electron beam modified nylon 6-clay nanocomposites: morphology and water absorption behavior
- The effect of ultraviolet irradiation and temperature on the resilience of high density polyethylene
- Polyaminoamide dendrimers surface-modified with anionic terminal groups for use as calcium carbonate scale inhibitors
- Technical feasibility of a new approach to electromagnetic interference (EMI) shielding of injection molded parts using in-mold coated (IMC) nanopaper
- Study on crystallization performance of polyethylene terephthalate/polybutylene terephthalate alloys
- Numerical study of polymer melt flow in a three-dimensional sudden expansion: viscous dissipation effects
- Enhancement of mechanical properties of polypropylene by blending with styrene-(ethylene-butylene)-styrene tri-block copolymer
- Development and fabrication of cement reinforced polypropylene composite material spur gear