Abstract
This study explores the design, dynamic behavior, and controllability of a hybrid membrane-distillation process for propane/propylene separation, offering a novel comparison with traditional single distillation columns. Our key innovation lies in integrating hollow fiber membrane technology with distillation to significantly improve process efficiency, reducing energy consumption and operational costs. Using rigorous economic and dynamic simulations, the hybrid process demonstrates superior performance, achieving a 12.6 % reduction in total annual cost (TAC) compared to the conventional distillation system. Advanced control methodologies, including Singular Value Decomposition (SVD) and condition number analysis, are applied to assess and optimize the controllability of the hybrid structure under disturbances such as fluctuations in feed composition and flow rates. The results highlight the hybrid process’s ability to maintain high product purity and faster dynamic response, offering a robust solution for large-scale propane/propylene separation in the petrochemical industry. This work provides crucial insights into improving both operational efficiency and control robustness in industrial separation processes.
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Research ethics: Not applicable.
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Informed consent: Not applicable.
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Author contributions: All authors have accepted responsibility for the entire content of this manuscript and approved its submission. Hesam Ahmadian Behrooz: Conceptualization, Methodology, Software, Validation, Formal analysis and Writing – review & editing. Zohre Sattari: Software, Validation, Visualization, Formal analysis and Writing – original draft
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Use of Large Language Models, AI and Machine Learning Tools: None declared.
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Conflict of interests: The authors state no conflict of interest.
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Research funding: None declared.
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Data availability: Data sharing is not applicable to this article as no datasets were generated or analyzed during the current study.
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© 2024 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Research Articles
- Comparative study of deterministic and stochastic optimization algorithms applied to the absorption of CO2 by alkanolamine solution
- Modeling the kinetics, energy consumption and shrinkage of avocado pear pulp during drying in a microwave assisted dryer
- Study of municipal solid waste treatment using plasma gasification by application of Aspen Plus
- Numerical analysis of segregation of microcrystalline cellulose powders from a flat bottom silo with various orifice positions
- Prediction of syngas production in the gasification process of biomass employing adaptive neuro-fuzzy inference system along with meta-heuristic algorithms
- Industrial high saline water desalination by activated carbon in a packed column- an experimental and CFD study
- Dual-loop PID control strategy for ramp tracking and ramp disturbance handling for unstable CSTRs
- A control perspective on hybrid membrane/distillation propane/propylene separation process
- Prediction of surface heating effect on non-equilibrium homogeneous condensation in supersonic nozzle using CFD method
- Modeling the emitted carbon dioxide and monoxide gases in the gasification process using optimized hybrid machine learning models
Artikel in diesem Heft
- Frontmatter
- Research Articles
- Comparative study of deterministic and stochastic optimization algorithms applied to the absorption of CO2 by alkanolamine solution
- Modeling the kinetics, energy consumption and shrinkage of avocado pear pulp during drying in a microwave assisted dryer
- Study of municipal solid waste treatment using plasma gasification by application of Aspen Plus
- Numerical analysis of segregation of microcrystalline cellulose powders from a flat bottom silo with various orifice positions
- Prediction of syngas production in the gasification process of biomass employing adaptive neuro-fuzzy inference system along with meta-heuristic algorithms
- Industrial high saline water desalination by activated carbon in a packed column- an experimental and CFD study
- Dual-loop PID control strategy for ramp tracking and ramp disturbance handling for unstable CSTRs
- A control perspective on hybrid membrane/distillation propane/propylene separation process
- Prediction of surface heating effect on non-equilibrium homogeneous condensation in supersonic nozzle using CFD method
- Modeling the emitted carbon dioxide and monoxide gases in the gasification process using optimized hybrid machine learning models