Band 16, Heft 2 - Special Issue: CHEM-CONFLUX²⁰; Guest Editors: Dipesh S. Patle, Reza Zarghami and Sushil Kumar

The present work deals with the evaluation of model based control strategies for a PEM fuel cell to control voltage. PEM fuel cell is an electrochemical device that converts the chemical energy to electrical energy. Stack voltage is affected by many factors like stack temperature, moisture content of the membrane, partial pressure of hydrogen and air, inlet rate of hydrogen and air and also fuel starvation affects the rate of reaction and hence the voltage produced. In this work, two single input single output models are taken with stack voltage as controlled variable and hydrogen and air flow rate as manipulated variables respectively. The simulation study on two different control structures i.e., feedback and feedback plus feed forward control structures evaluates the effectiveness of proposed controllers concerning set-point tracking and disturbance rejection. Comparative study is carried out by simulations by implementing various model based control strategies, PI, IMC-PID and MPC. The results shows that MPC gives best results in terms of Integral Square error (ISE), Integral Absolute error (IAE) and controller effort (TV). In addition, robust stability analysis is carried out for uncertainty in the process parameters. Also, the controller fragility is studied for uncertainty in the controller parameters.

In every urban infrastructure, Wastewater Treatment Plant (WWTP) requires special attention because of its adverse effects on the environment and also for resource recovery. Therefore, there arises a need to treat the wastewater in order to meet the effluent norms prior to discharge. Different control strategies and various scenarios of plant layout can be tested and evaluated through modelling and simulation studies on the benchmark layouts. In this paper, a feedforward nested loop control structure based on ammonia concentration is implemented on Benchmark Simulation Model (BSM1-P) developed based on Activated Sludge Model No. 3 bioP (ASM3bioP) for controlling the dissolved oxygen in aerobic zones and nitrate level in anoxic zones and nutrient removal by adding two anaerobic zones. By using this control strategy, pumping energy, percentage violations of ammonia and nitrogen concentrations in the effluent, and effluent quality are reduced effectively.

In this work, tight composition control and in parallel the operation is integrated with vapor recompression scheme (VRC) is proposed to achieve energy savings and maximum product at a specified high purity for the separation of ternary zeotropic mixture in batch distillation. Firstly, the model representing a ternary system of hexanol/octanol/decanol has been simulated to analyze the open-loop and close-loop dynamics of the process. Secondly, the open-loop and closed-loop operations are integrated with single stage VRC scheme to achieve energy savings. Single stage VRC is operated at very high compression ratio (C R ) due to the large temperature difference of the top and bottom streams in batch distillation column. To further improve the thermodynamic efficiency of single stage VRC, double stage compression without intercoolers between the stages of VRC is proposed. Two control schemes have been implemented for constant composition, namely proportional integral (PI) controller and nonlinear gain scheduling proportional integral (GSPI) with and without VRC in closed-loop. The results shows that double stage VRC with GSPI algorithm provides better performance than conventional in terms of energy, product amount and Integral Square Error (ISE).

Bioenergy out of lignocellulosic biomass, especially from agricultural crop residues, is making massive inroads in our quest for sustainable environment. In the present study, detailed physico-chemical characterization, thermal degradation characteristics, and kinetics of pyrolysis of corn cob are reported. Thermogravimetric experiments were performed at different heating rates, such as, 10, 20, and 30 °C/min in an inert atmosphere. Thermogravimetric (TG) and derivative thermogravimetric (DTG) curves inferred the thermal behavior characteristics of corn cob. Significant content of cellulose and hemicellulose put together (76.23%) suggested tremendous potential of corn cob to give enhanced yield of bio-oil through pyrolysis. Maximum mass loss of 61.92% for corn cob was observed in the temperature range of 180–360 °C. The kinetic parameters for pyrolysis of corn cob were determined by employing model-free isoconversional methods like, Kissinger-Akahira-Sunose, Flynn-Wall-Ozawa, and Starink. Activation energy from FWO (62.44 kJ/mol) and Starink (61.74 kJ/mol) method for pyrolysis of corn cob was found to be in close proximity. The results revealed prospective bioenergy potential of corn cob as a feedstock for pyrolysis process.

The present study is aimed to model and optimize the electrocoagulation (EC) process with five important parameters for the decolorization of Reactive Black B (RBB) from simulated wastewater. A multivariate approach, response surface methodology (RSM) together with central composite design (CCD) is used to optimize process parameters such as pH (5–9), electrode gap (0.5–2.5 cm), current density (2.08–10.41 mA/cm 2 ), process time (10–30 min), and initial dye concentration (100–500 mg/l). The predicted percentage decolorization of dye is obtained as 97.21% at optimized conditions: pH (6.8), gapping (1.3 cm), current density (8.32 mA/cm 2 ), time (23 min), and initial dye concentration (200 mg/L), which is very close to experimental percent decolorization (98.41%). The statistical analysis of variance (ANOVA) is performed to evaluate the quadratic model (RSM), and shows good fit of experimental data with coefficient of determination R 2 >0.93. An Artificial Neural Network (ANN) is also used to predict the percentage decolorization and gives overall 94.96% which shows performance accuracy between the predicted and actual value of decolorization. The additional considerations of operating cost and current efficiency are also taken care to show the efficacy of EC process with mathematical tool. The sludge characteristics are determined by FE-SEM/EDX.

Heat exchangers possess a significant role in energy transmission and energy generation in most industries. In this work, a three-dimensional simulation has been carried out of a shell and tube heat exchanger (STHX) consisting of segmental baffles. The investigation involves using the commercial code of ANSYS CFX, which incorporates the modeling, meshing, and usage of the Finite Element Method to yield numerical results. Much work is available in the literature regarding the effect of baffle cut and baffle spacing as two different entities, but some uncertainty pertains when we discuss the combination of these two parameters. This study aims to find an appropriate mix of baffle cut and baffle spacing for the efficient functioning of a shell and tube heat exchanger. Two parameters are tested: the baffle cuts at 30, 35, 40% of the shell-inside diameter, and the baffle spacing’s to fit 6,8,10 baffles within the heat exchanger. The numerical results showed the role of the studied parameters on the shell side heat transfer coefficient and the pressure drop in the shell and tube heat exchanger. The investigation shows an increase in the shell side heat transfer coefficient of 13.13% when going from 6 to 8 baffle configuration and a 23.10% acclivity for the change of six baffles to 10, for a specific baffle cut. Evidence also shows a rise in the pressure drop with an increase in the baffle spacing from the ranges of 44–46.79%, which can be controlled by managing the baffle cut provided.