CFD Analysis of the Frame Invariance of the Melt Temperature Rise in a Single-screw Extruder
-
F. Habla
, S. Obermeier , L. Dietsche , O. Kintzel and O. Hinrichsen
Abstract
In analytical analyses for single-screw extruders the simplified approach of rotating the barrel and keeping the screw fixed is often used instead of rotating the screw and fixing the barrel. Although the flow field is independent of the reference frame, as has already been shown to a satisfactory degree (Rauwendaal et al., 1997), the question of the dependence of the melt temperature rise on the reference frame is still being challenged, e.g. Campbell et al. (2001, 2008). In this work we develop a finite-volume CFD code allowing for the three-dimensional simulation of the flow and temperature rise in both reference frames. The question of frame invariance is addressed by simulating the flow of a Newtonian-like polycarbonate both in a two-dimensional cross-section of a single-screw extruder and in a three-dimensional model with two full turns of the screw. Our results show that the kinematics and the melt temperature rise are equal for screw- and barrel-rotation and thus independent of the reference frame. Furthermore, the presence of a clearance flow has a negligible influence on the temperature rise.
References
Berry, G. C., Fox, T. G., “The Viscosity of Polymers and their Concentrated Solutions”, Adv. Polymer Sci., 5, 261–357 (1968) 10.1007/BFb0050985Search in Google Scholar
Campbell, G. A., Cheng, H., Wang, C., Bullwinkel, M. and te-Riele, M. A., “Temperature Rise in Single Screw Pump-extruders”, SPE ANTEC Tech. Papers, 47, 152–156 (2001)Search in Google Scholar
Campbell, G. A., Spalding, M. A. and Carlson, F., “Prediction of Melt Temperature Rise in Single-screw Pump Extruders”, SPE ANTEC Tech. Papers, 54, 267–271 (2008)Search in Google Scholar
Campbell, G. A., Sweeney, P. A., Dontula, N. and WangC.H., “Frame Indifferences: Fluid Flow in Single Pumps and Extruders”, Int. Polym. Proc., 11, 199–207 (1996)Search in Google Scholar
Campbell, G. A., Sweeney, P. A. and Felton, J. N., “Experimental Investigation of the Drag Flow Assumption in Extruder Analysis”, SPE ANTEC Tech. Papers, 37, 219–223 (1991)Search in Google Scholar
Carley, J. F., Mallouk, R. S. and McKelvey, J. M., “Simplified Flow Theory for Screw Extruders”, Ind. Eng. Chem., 45, 974–978 (1953) 10.1021/ie50521a032Search in Google Scholar
Holzapfel, G. A.: Nonlinear Solid Mechanics: A Continuum Approach for Engineering, 1st Edition, Wiley, New York (2000)Search in Google Scholar
Jasak, J., Weller, H. G. and Gosman, A. D., “High Resolution NVD Differencing Scheme for Arbitrarily Unstructured Meshes”, Int. J. Numer. Meth. Fluids, 31, 431–449 (1999) 10.1002/(SICI)1097-0363(19990930)31:2<431::AID-FLD884>3.0.CO;2-TSearch in Google Scholar
Mohr, W. D., Saxton, R. L. and Jepson, C. H., “Mixing in Laminar-flow Systems”, Ind. Eng. Chem., 49, 1855–1856 (1957) 10.1021/ie50575a030Search in Google Scholar
Rauwendaal, C., Osswald, T. A., Tellez, G. and Gramann, P. J., “Flow Analysis in Screw extruders – Effect of Kinematic Conditions”, Int. Polym. Proc., 8, 327–333 (1998)Search in Google Scholar
Spalding, M. A., Dooley, J., Hyun, K. S. and Strand, S. R., “Three Dimensional Analysis of the Metering Section of a Single-screw Extruder”, SPE ANTEC Tech. Papers, 39, 1533–1541 (1993)Search in Google Scholar
© 2013, Carl Hanser Verlag, Munich
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Use of the Taguchi Method for Optimization of Poly (Butylene Terephthalate) and Poly (Trimethylene Terephthalate) Blends through Injection Molding
- CFD Analysis of the Frame Invariance of the Melt Temperature Rise in a Single-screw Extruder
- Simulation Study of Thermotropic LCPs and Prediction of Normal Stress Difference at High Shear Rate
- Study on Mechanical, Thermal Properties and Morphology of Biodegradable Poly(butylene succinate)/Nano-TiO2 Composites
- Preparation and Characterization of Bamboo Fibers Coated with Titanium Urushiol and its Composite Materials with Polypropylene
- Effect of the Mandrel Rotation Speed and Inner Wall Cooling Rate on the Performance and Structure of Polypropylene Block-Copolymer Pipe
- Modification of Liquid Oxygen Compatibility of Bisphenol F Epoxy Resin
- Pressure Variation during Interfacial Instability in the Coextrusion of Low Density Polyethylene Melts
- The Effects of Processing Parameters on the Residual Wall Thickness Distribution at the Sharp Angle Corner of Water Assisted Injection Molded Parts
- The Influence of Extrusion Conditions on Mechanical and Thermal Properties of Virgin and Recycled PP, HIPS, ABS and Their Ternary Blends
- Influence of Mold Temperature on Mold Filling Behavior and Part Properties in Micro Injection Molding
- On the Pressure Dependency of the Bagley Correction
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei-Kakou Abstracts
Articles in the same Issue
- Contents
- Contents
- Regular Contributed Articles
- Use of the Taguchi Method for Optimization of Poly (Butylene Terephthalate) and Poly (Trimethylene Terephthalate) Blends through Injection Molding
- CFD Analysis of the Frame Invariance of the Melt Temperature Rise in a Single-screw Extruder
- Simulation Study of Thermotropic LCPs and Prediction of Normal Stress Difference at High Shear Rate
- Study on Mechanical, Thermal Properties and Morphology of Biodegradable Poly(butylene succinate)/Nano-TiO2 Composites
- Preparation and Characterization of Bamboo Fibers Coated with Titanium Urushiol and its Composite Materials with Polypropylene
- Effect of the Mandrel Rotation Speed and Inner Wall Cooling Rate on the Performance and Structure of Polypropylene Block-Copolymer Pipe
- Modification of Liquid Oxygen Compatibility of Bisphenol F Epoxy Resin
- Pressure Variation during Interfacial Instability in the Coextrusion of Low Density Polyethylene Melts
- The Effects of Processing Parameters on the Residual Wall Thickness Distribution at the Sharp Angle Corner of Water Assisted Injection Molded Parts
- The Influence of Extrusion Conditions on Mechanical and Thermal Properties of Virgin and Recycled PP, HIPS, ABS and Their Ternary Blends
- Influence of Mold Temperature on Mold Filling Behavior and Part Properties in Micro Injection Molding
- On the Pressure Dependency of the Bagley Correction
- PPS News
- PPS News
- Seikei Kakou Abstracts
- Seikei-Kakou Abstracts