Article
Licensed
Unlicensed Requires Authentication

Three-Dimensional Observation on the Liquid Emptying Process from a Scaled-up Gravure Cell

  • , , and
Published/Copyright: April 6, 2013
Become an author with De Gruyter Brill

Abstract

The performance of gravure coating is strongly dependent on the break-up of the liquid bridge connecting the surfaces of the moving roller and gravure cell. The mechanism of the movement and subsequent break-up of the liquid bridge were studied experimentally using a three-dimensional flow visualization technique. Three stages of liquid motion were observed, and two characteristic lengths were defined to quantify the liquid pick-out and bridge break-up. The pick-out and break-up mechanisms were influenced by the capillary number, coating gap and the geometry of the gravure cell. A universal correlation between the pick-out and these variables was found.


Mail address: Ta-Jo Liu, Department of Chemical Engineering, National Tsing Hua University, Hsinchu, Taiwan 30043, ROC. E-mail:

References

Benkreira, H., Patel, R., “Direct Gravure Roll Coating”, Chem. Eng. Sci., 48, 23292335(1993), DOI: http://dx.doi.org/10.1016/0009-2509(93)80248-OSearch in Google Scholar

Benkreira, H., Cohu, O., “Direct Forward Gravure Coating on Unsupported Web”, Chem. Eng. Sci., 53, 12231231(1998), DOI: http://dx.doi.org/10.1016/S0009-2509(97)00446-6Search in Google Scholar

Booth, G. L.: Coating Equipment and Processes, Lockwood Publishing Company, New York(1970)Search in Google Scholar

Brethour, J. M., “Filling and Emptying of Gravure Cells-A CFD Analysis”, Proceeding of the 4th European Coating Symposium, Brussels, Belgium (2001)Search in Google Scholar

Chuang, H. K., et al., “An Experimental Study on the Pickout of Scale-up Gravure Cells”, Int. Polym. Proc., 23, 216222(2008), DOI: http://dx.doi.org/10.3139/217.2134Search in Google Scholar

Gutoff, E. B., Cohen, E. D.: Coating and Drying Defects, 2nd Edition, John Wiley & Sons, New Jersey(2006), DOI: http://dx.doi.org/10.1002/0470044136Search in Google Scholar

Hewson, R. W., et al., “A Theoretical and Experimental Investigation of Tri-helical Gravure Roll Coating”, Chem. Eng. Sci., 61, 54875499(2006), DOI: http://dx.doi.org/10.1016/j.ces.2006.04.021Search in Google Scholar

Hirt, C. W., “Direct Computation of Dynamic Contact Angles and Contact Lines”, ECC99 Coating Conf. (1999)Search in Google Scholar

Kapur, N., et al., “A Parametric Study of Offset Gravure Coating”, Trans. IChemE., 79, 4150(2001), DOI: http://dx.doi.org/10.1205/026387601528516Search in Google Scholar

Kapur, N., “A Parametric Study of Direct Gravure Coating”, Chem. Eng. Sci., 58, 28752882(2003), DOI: http://dx.doi.org/10.1016/S0009-2509(03)00136-2Search in Google Scholar

Kopola, P., et al., “Gravure Printed Organic Light Emitting Diodes for Lighting Applications”, Thin Solid Films, 517, 57575762(2009), DOI: http://dx.doi.org/10.1016/j.tsf.2009.03.209Search in Google Scholar

Kumar, S., Hoda, N., “Boundary Integral Simulations of Liquid Emptying from a Model Gravure Cell”, Phys. Fluids, 20, 092106-1-12 (2008)10.1063/1.2836670Search in Google Scholar

Kumar, S., et al., “Stretching and Slipping of Liquid Bridges Near Plates and Cavities”, Phys. Fluids, 21, 092103-1-15 (2009)10.1063/1.3212963Search in Google Scholar

Patel, R., Benkreira, H., “Gravure Roll Coating of Newtonian Liquids”, Chem. Eng. Sci., 46, 751756(1991), DOI: http://dx.doi.org/10.1016/0009-2509(91)80181-WSearch in Google Scholar

Powell, C. A., et al., “Modeling the Meniscus Evacuation Problem in Direct Gravure Coating”, Trans. IChemE., 78, 6167(2000), DOI: http://dx.doi.org/10.1205/026387600527086Search in Google Scholar

Pudas, M., et al., “Printing Parameters and Ink Components Affecting Ultra-fine-line Gravure-offset Printing for Electronics Applications”, J. Eur. Ceram. Soc., 24, 29432950(2004), DOI: http://dx.doi.org/10.1016/j.jeurceramsoc.2003.11.011Search in Google Scholar

Pulkrabek, W. W., Munter, J. D., “Knurl Roll Design for Stable Rotogravure Coating”, Chem. Eng. Sci., 38, 13091314(1983), DOI: http://dx.doi.org/10.1016/0009-2509(83)80051-7Search in Google Scholar

Schwartz, L.W., et al., “Numerical Modeling of Liquid Withdrawal from Gravure Cavities in Coating Operations”, Trans. IChemE., 76, 2228(1998), DOI: http://dx.doi.org/10.1205/026387698524550Search in Google Scholar

Schwartz, L. W., “Numerical Modeling of Liquid Withdrawal from Gravure Cavities in Coating Operations; the Effect of Cell Pattern”, J. Eng. Math., 42, 243253(2002), DOI: http://dx.doi.org/10.1023/A:1016136130268Search in Google Scholar

Yin, X., Kumar, S., “Lubrication Flow between a Cavity and a Flexible Wall”, Phys. Fluids, 17, 06310113(2005), DOI: http://dx.doi.org/10.1063/1.1914819Search in Google Scholar

Yin, X., Kumar, S., “Flow Visualization of the Liquid-emptying Process in Scaled-up Gravure Grooves and Cells”, Chem. Eng. Sci., 61, 11461156(2006a), DOI: http://dx.doi.org/10.1016/j.ces.2005.07.039Search in Google Scholar

Yin, X., Kumar, S., “Two-dimensional Simulation of Flow Near a Cavity and Flexible Solid Boundary”, Phys. Fluids, 18, 0631031(2006b), DOI: http://dx.doi.org/10.1063/1.2204061Search in Google Scholar

Received: 2011-03-02
Accepted: 2011-08-01
Published Online: 2013-04-06
Published in Print: 2012-03-01

© 2012, Carl Hanser Verlag, Munich

Articles in the same Issue

  1. Contents
  2. Contents
  3. Foreword
  4. IPP Special Issue on “Advanced Molding and Materials Processing Technology”
  5. Invited Papers from SAMT Conference
  6. Solving Injection Molded Part Warpage under Asymmetric Mold Cooling Conditions by Corrugated Variations in Part Thickness
  7. Injection Molding of Water Containing Thermoplastic Polyolefin
  8. Effects of Pressure and Supercritical Fluid on Melt Viscosity of LDPE in Conventional and Microcellular Injection Molding
  9. Influence of Scale Effect on Filling Behavior of Injection Molding by Visualization Method
  10. Determination of Thermal Response on Mold Surface and Recommendation of Feasible Heating Time and Gas Flow Rate for a Circular Cavity by Gas Preheating
  11. Overall Control System for Injection Molding Process
  12. Structure, Injection Molding Process and Fracture Behavior of Composite Plastics
  13. Review Papers
  14. A Structured Review and Classification of Demolding Issues and Proven Solutions
  15. Regular Contributed Articles
  16. Quantifying Extrusion Modification of LDPE with a Microcompounder
  17. Measurement Modification of Barrier Properties against UV Irradiation of PP Composite Fibres
  18. Application of Dry Nano Powder Inverse Imprint Technology in Transferring and Replication of Micro Patterns
  19. Three-dimensional Numerical Study of the Mixing Behaviour of Twin-screw Elements
  20. The Rheological and Mechanical Properties of PVC-Lignin Blends
  21. Three-Dimensional Observation on the Liquid Emptying Process from a Scaled-up Gravure Cell
  22. Radio-Frequency Compression Molding of Recycled Commingled Polymers
  23. PPS-News
  24. PPS News
  25. Seikei Kakou Abstracts
  26. Seikei-Kakou Abstracts
  27. Polímeros: Ciência e Tecnologia – Abstracts
  28. Polímeros: Ciência e Tecnologia – Abstracts
Downloaded on 14.4.2026 from https://www.degruyterbrill.com/document/doi/10.3139/217.2483/html
Scroll to top button