Home Technology Recent developments in micro ceramic injection molding
Article
Licensed
Unlicensed Requires Authentication

Recent developments in micro ceramic injection molding

  • Volker Piotter , Martin B. Beck , Hans-Joachim Ritzhaupt-Kleissl , Andreas Ruh and Jürgen Haußelt
Published/Copyright: June 11, 2013

Abstract

Effective material application and miniaturization, both indispensable to modern product development and production, demand enhanced manufacturing processes suitable for both micro devices and economic series production. For micro parts made of polymeric materials, micro injection molding represents such a method and has already reached an industrially viable status.

For manufacturing of ceramic products micro powder injection molding is a promising option because it combines the possibility of large-scale series production with a wide range of materials, thus possessing a considerable economic potential.

An enhanced variant, micro two-component injection molding enables, for example, the fabrication of micro components consisting of two ceramic materials with different physical properties and, furthermore, significantly minimizes mounting expenditure.


* Correspondence address, Dr.-Ing. Volker Piotter P.O. Box 36 40, 76021 Karlsruhe, Germany Tel.: +49 7247 82 6463 Fax: +49 7247 82 2095 E-mail:

References

[1] V.Piotter, L.Merz, G.Oerlygsson, S.Rath, R.Ruprecht, B.Zeep, J.Haußelt: Micro Metal Injection Molding. In: D.Löhe, J.Haußelt: Microengineering of Metals and Ceramics, Part 1, Wiley-VCH (2005) 289324.Search in Google Scholar

[2] A.Rota, T.V.Duong, T.Hartwig: Micro powder metallurgy for the replicative production of metallic microstructures; Microsystem Technologies, Vol. 8, Springer Verlag (2002) 323325.Search in Google Scholar

[3] V.Piotter, G.Finnah, B.Zeep, R.Ruprecht, J.Hausselt: J. Metal and Ceramic Micro Components Made by Powder Injection Moulding; Materials Science Forum, Vols. 534–536, Trans Tech Publications (2007) 373376.Search in Google Scholar

[4] R.Billiet: The Challenge of Tolerance in P/M Injection Molding, in: Howard I. Sanderow, (Ed.), 1985 Annual Powder Metallurgy Conference, San Francisco, California, Metal Powder Industries Federation, Princeton NJ (1985) 723742.Search in Google Scholar

[5] R.Zauner, C.Binet, D.Heaney, J.Piemme: Powder Metall.47 (2004) 151156.10.1179/003258904225015473Search in Google Scholar

[6] D.F.Heaney, R.Zauner, C.Binet, K.Cowan, J.Piemme: Powder Metall.47 (2004) 145150.Search in Google Scholar

[7] C.D.Greene, D.F.Heaney: Mater. Des.28 (2007) 95100.10.1016/j.matdes.2005.05.023Search in Google Scholar

[8] R.M.German: Powder metallurgy and particulate materials processing: The processes, materials, products, properties, and applications, Metal Powder Industries Fed., Princeton N.J. (2005).Search in Google Scholar

[9] R.M.German: Powder injection molding. Metal Powder Industries Federation, Princeton, NJ (1990).Search in Google Scholar

[10] R.M.German: Powder Injection Molding – Design and Applications, Innovative Material Solutions, Inc., State College, PA (2003).Search in Google Scholar

[11] N.H.Loh, R.M.German: J. Mater. Process. Technol.59 (1996) 278284.10.1016/0924-0136(95)02158-2Search in Google Scholar

[12] M.Beck, V.Piotter, R.Ruprecht, J.Haußelt: Dimensional quality of micro precision parts made by ceramic injection moulding. Proc. of 9th Internat. ESAFORM Conf. on Material Forming, Glasgow (2006).10.1016/B978-008045263-0/50031-3Search in Google Scholar

[13] M.Beck, V.Piotter, R.Ruprecht, J.Haußelt, in: Dimov (Ed.), 4M 2006: Proc. of the 2nd Internat. Conf. on Multi-Material Micro Manufacture, Grenoble, Elsevier (2006) 135138.Search in Google Scholar

[14] M.Beck, V.Piotter, R.Ruprecht, J.Haußelt: Effects of moulding conditions on the tolerances of precision parts in ceramic injection moulding. 10th European Congress and Exhibition on Advanced Materials and Processes. (Euromat), Nürnberg (2007).Search in Google Scholar

[15] C.Hinse, M.Beck, R.Zauner: Case Study of Mold Filling of PIM Components: Simulation and Experimental Validation, PIM 2008 Conference, Long Beach (2008).Search in Google Scholar

[16] J.R.Alcock, P.M.Logan, D.J.Stephenson: Mater. Sci. Letters15 (1996) 20332035.10.1007/BF00278613Search in Google Scholar

[17] J.R.Alcock, P.M.Logan, D.J.Stephenson: Surface engineering by co-injection moulding; Surface and Coatings Technology 105, Elsevier Science (1998) 6571.Search in Google Scholar

[18] EP 1 213 072 B1Search in Google Scholar

[19] D.F.Heaney, R.M.German, P.Suri: Two-Color Injection Moulding of Hard and Soft Metal Alloys; Proceedings of the International Conference on Functionally Graded Materials, Technology Leveraged Applications; MPIF, Princeton (2002) 105122.Search in Google Scholar

[20] G.Oerlygsson, V.Piotter, G.Finnah, R.Ruprecht, J.Hausselt: Two-Component Ceramic Parts by Micro Powder Injection Moulding; Proceedings of the Euro PM 2003 Conference, Valencia (2003) 149154.Search in Google Scholar

[21] V.Piotter, M.Beck, H.-J.Ritzhaupt-Kleissl, J.Hausselt: Micro Powder Injection Moulding – Recent Developments; Proc. of Euspen 2008 Conference, Zurich, published by euspen, ISBN 978-0-9553082-5-3, (2008) 415419.Search in Google Scholar

[22] A.Ruh, A.-M.Dieckmann, R.Heldele, C.Munzinger, V.Piotter, R.Ruprecht, J.Fleischer, J.Haußelt: Herstellung zweikomponentiger Micro-PIM-Baugruppen mittels 2-Komponenten-Pulverspritzgießenund Sinterfügen Proceedings of the Kolloquium “Mikroproduktion”, Karlsruhe, Editors: O. Kraft, B. Emmerich, ISBN 978-3-923704-61-3, (2007) 129134.Search in Google Scholar

[23] M.Maetzig, H.Walcher: Assembly moulding of MIM materials; Proceedings of EPMA 2006 Conference, Ghent (2006).Search in Google Scholar

Received: 2008-4-10
Accepted: 2008-7-11
Published Online: 2013-06-11
Published in Print: 2008-10-01

© 2008, Carl Hanser Verlag, München

Articles in the same Issue

  1. Contents
  2. Contents
  3. Editorial
  4. To Professor Dr.-Ing. Karl-Heinz Zum Gahr on the occation of his 65th birthday
  5. Review
  6. Innovative materials for energy technology
  7. STAU – a review of the Karlsruhe weakest link finite element postprocessor with extensive capabilities
  8. Basic
  9. “Evolution” of microstructure in materials
  10. X-ray analysis of steep residual stress gradients: The 2θ-derivative method
  11. Investigation of surface fatigue of thermally sprayed micro- and nanocrystalline cylinder wall coatings by means of cavitation testing
  12. Thermal, mechanical and fretting fatigue of silicon nitride
  13. Effect of phase stability and composition on hydrogen diffusion in the binary systems Ti–Mo and Ti–V and related Ti-base alloys
  14. Determination of vK curves from lifetime tests with reloaded survivals
  15. Mechanical properties of a single gecko seta
  16. Applied
  17. Influence of Fe–F-co-doping on the dielectric properties of Ba0.6Sr0.4TiO3 thick-films
  18. Microstructural and acoustic damage analysis and finite element stress simulation of air plasma-sprayed thermal barrier coatings under thermal cycling
  19. The running-in of amorphous hydrocarbon tribocoatings: a comparison between experiment and molecular dynamics simulations
  20. Development of multifunctional thin films using high-throughput experimentation methods
  21. A transmission electron microscopy procedure for in-situ straining of miniature pseudoelastic NiTi specimens
  22. Recent developments in micro ceramic injection molding
  23. σ-phase morphologies and their effect on mechanical properties of duplex stainless steels
  24. Development of high power density cathode materials for Li-ion batteries
  25. Notification
  26. DGM News
Downloaded on 1.2.2026 from https://www.degruyterbrill.com/document/doi/10.3139/146.101737/html
Scroll to top button