Thixoforming of non-dendritic AA6061 feedstock produced by low superheat casting with and without a cooling slope
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Yucel Birol
Abstract
Low superheat casting with and without a cooling slope was employed to produce AA6061 thixoforming feedstock. The dendritic features were more frequent in the latter, suggesting that the degeneration of the dendritic structure was promoted by the cooling slope casting process. Minor differences in the primary phase morphology in the as-cast state were no longer evident after partial melting, with nearly equiaxed polygonal grains in all ingots cast with and without a cooling slope. 5 min soaking at 640 °C was identified as the best reheating practice as it provided the smallest grains and the most complete grain boundary wetting. The slugs machined from AA6061 ingots cast from a pouring temperature of 680 °C with and without a cooling slope were both successfully thixoformed into sound parts with no signs of porosity and segregation. The T6 heat treatment produced hardness values as high as 107 HB which compare very favourably with those of the extruded products and are even better than that obtained in the thermomechanically processed feedstock.
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© 2007, Carl Hanser Verlag, München
Articles in the same Issue
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- An assessment of the ordered phases in Mn–Ni using two- and four-sublattice models
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- Applications of thermodynamic modeling in copper converting operations
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- Thermodynamic modeling of the stability and melting properties of sodium borates relevant to black liquor combustion and gasification
- Thixoforming of non-dendritic AA6061 feedstock produced by low superheat casting with and without a cooling slope
- Comparative thermodynamic study and phase equilibria of the Bi–Ga–Sn ternary system
- Grain growth in materials with mobile second-phase particles
- Notifications
- DGM News
Articles in the same Issue
- Contents
- Contents
- Basic
- Modeling short-range ordering in solutions
- 3D-representation of phase and property diagrams in multi-component systems
- Constrained Gibbs energy minimisation
- The thermochemistry library ChemApp and its applications
- SimuSage – the component library for rapid process modeling and its applications
- An assessment of the ordered phases in Mn–Ni using two- and four-sublattice models
- Thermodynamic assessment of the Al–Li system
- Detailed phase diagram mapping: T–X data for solidi and liquidi of the alloy system manganese–carbon
- Applied
- Thermodynamic aspects of liquid phase sintering of SiC using Al2O3 and Y2O3
- Thermodynamic modeling of the B2O3–SiO2 and B2O3–Al2O3 systems
- Applications of thermodynamic modeling in copper converting operations
- Thermodynamic treatment of uranium dioxide based nuclear fuel
- Thermodynamic modeling of the stability and melting properties of sodium borates relevant to black liquor combustion and gasification
- Thixoforming of non-dendritic AA6061 feedstock produced by low superheat casting with and without a cooling slope
- Comparative thermodynamic study and phase equilibria of the Bi–Ga–Sn ternary system
- Grain growth in materials with mobile second-phase particles
- Notifications
- DGM News