Abstract
Ultra-high molecular weight polyethylene (UHMWPE) generally does not have high resistance to wear and are characterised by poor thermal stability when exposed to long working condition. To address these shortcomings, this study used hybrid graphene nanoplatelets (GN) and titanium nitride (TiN) nanoparticles to significantly enhance the wear resistance and thermal stability of UHMWPE. The nanocomposites were prepared by solvent mixing and hot compression process. Scanning electron microscope showed uniform dispersion of the nanoparticles in the UHMWPE matrix. The developed UHMWPE showed improved wear resistance and thermal stability relative to the pure UHMWPE. For instance, the wear rate reduced from 6.7 × 10−3 mm3 N−1 m−1 and 3.67 × 10−2 mm3 N−1 m−1 for pure UHMWPE to 2.687 × 10−5 mm3 N−1 m−1 and 1.34 × 7 × 10−4 mm3 N−1 m−1 for UHMWPE–2 wt% GN–10 wt% TiN at applied loads of 10 N and 20 N respectively. This is about 100 % increment in wear resistance at the respective applied loads compared to the pure UHMWPE. The thermal stability of the fabricated nanocomposites was studied using the thermogravimetric analyser (TGA). The addition of nanoparticles significantly reduced the thermal decomposition of UHMWPE matrix. The enhanced properties of the UHMWPE–GN–TiN nanocomposites may be attributed to the network structures formed from the dispersion of the GN and TiN nanoparticles in the UHMWPE matrix with promoted molecular chains interlocking.
Acknowledgements
We appreciate the Faculty of Engineering and the Built Environment and the Centre for Energy and Electric Power, Tshwane University of Technology, South Africa for their support.
-
Research ethics: This work does not include humans and animal, hence does not require ethical approval from any committee.
-
Author contributions: Uwa O. Uyor: Conceptualization, Methodology, Investigation, Formal analysis, Writing Original Draft and Project Administration. Abimbola P. I. Popoola: Supervision, Funding Acquisition, Review and Editing and Validation. Olawale M. Popoola: Supervision, Funding Acquisition, Resources and Methodology.
-
Competing interests: There is no conflict of interest to be declared in this study.
-
Research funding: No funding was received to assist with the preparation of this manuscript.
-
Data availability: The authors confirm that the data supporting the findings of this study are available within the article.
References
1. Ashfaq, A., Clochard, M.-C., Coqueret, X., Dispenza, C., Driscoll, M. S., Ulański, P., Al-Sheikhly, M. Polymerization reactions and modifications of polymers by ionizing radiation. Polymers 2020, 12, 2877; https://doi.org/10.3390/polym12122877.Search in Google Scholar PubMed PubMed Central
2. Sun, W., Liu, W., Wu, Z., Chen, H. Chemical surface modification of polymeric biomaterials for biomedical applications. Macromol. Rapid Commun. 2020, 41, 1900430; https://doi.org/10.1002/marc.201900430.Search in Google Scholar PubMed
3. Ojogbo, E., Ogunsona, E., Mekonnen, T. Chemical and physical modifications of starch for renewable polymeric materials. Mater. Today Sustain. 2020, 7, 100028; https://doi.org/10.1016/j.mtsust.2019.100028.Search in Google Scholar
4. Luo, S., Zeng, Z., Wang, H., Xiong, W., Song, B., Zhou, C., Duan, A., Tan, X., He, Q., Zeng, G., Liu, Z., Xiao, R. Recent progress in conjugated microporous polymers for clean energy: synthesis, modification, computer simulations, and applications. Prog. Polym. Sci. 2021, 115, 101374; https://doi.org/10.1016/j.progpolymsci.2021.101374.Search in Google Scholar
5. Boutaleb, N., Dahou, F. Z., Djelad, H., Sabantina, L., Moulefera, I., Benyoucef, A. Facile synthesis and electrochemical characterization of polyaniline@ TiO2-CuO ternary composite as electrodes for supercapacitor applications. Polymers 2022, 14, 4562; https://doi.org/10.3390/polym14214562.Search in Google Scholar PubMed PubMed Central
6. Chan, J. X., Wong, J. F., Petrů, M., Hassan, A., Nirmal, U., Othman, N., Ilyas, R. A. Effect of nanofillers on tribological properties of polymer nanocomposites: a review on recent development. Polymers 2021, 13, 2867; https://doi.org/10.3390/polym13172867.Search in Google Scholar PubMed PubMed Central
7. Guo, Y., Ruan, K., Shi, X., Yang, X., Gu, J. Factors affecting thermal conductivities of the polymers and polymer composites: a review. Compos. Sci. Technol. 2020, 193, 108134; https://doi.org/10.1016/j.compscitech.2020.108134.Search in Google Scholar
8. Myshkin, N., Kovalev, A. Adhesion and friction of polymers and polymer composites. In Handbook of Polymer Tribology; World Scientific Publishing Co Pte Ltd: Singapore, 2018; pp. 3–45.10.1142/9789813227798_0001Search in Google Scholar
9. Kennedy, F., Currier, B., Van Citters, D., Currier, J., Collier, J., Mayor, M. Oxidation of ultra-high molecular weight polyethylene and its influence on contact fatigue and pitting of knee bearings. Tribol. Trans. 2003, 46, 111–118; https://doi.org/10.1080/10402000308982607.Search in Google Scholar
10. Hussain, M., Naqvi, R. A., Abbas, N., Khan, S. M., Nawaz, S., Hussain, A., Zahra, N., Khalid, M. W. Ultra-high-molecular-weight-polyethylene (UHMWPE) as a promising polymer material for biomedical applications: a concise review. Polymers 2020, 12, 323; https://doi.org/10.3390/polym12020323.Search in Google Scholar PubMed PubMed Central
11. Gupta, A., Fidan, I., Hasanov, S., Nasirov, A. Processing, mechanical characterization, and micrography of 3D-printed short carbon fiber reinforced polycarbonate polymer matrix composite material. Int. J. Adv. Des. Manuf. Technol. 2020, 107, 3185–3205; https://doi.org/10.1007/s00170-020-05195-z.Search in Google Scholar
12. Uyor, U. O., Popoola, P. A., Popoola, O. M. Network structural hardening of polypropylene matrix using hybrid of 0d, 1d and 2d carbon-ceramic nanoparticles with enhanced mechanical and thermomechanical properties. J. Polym. Eng. 2022, 42, 520–534; https://doi.org/10.1515/polyeng-2021-0216.Search in Google Scholar
13. Aguiar, V. O., Maru, M. M., Soares, I. T., Kapps, V., Almeida, C. M., Perez, G., Archanjo, B. S., Pita, V. J., Marques, M. d. F. V. Effect of incorporating multi-walled carbon nanotube and graphene in UHMWPE matrix on the enhancement of thermal and mechanical properties. J. Mater. Sci. 2022, 57, 21104–21116; https://doi.org/10.1007/s10853-022-07959-2.Search in Google Scholar
14. Sansotera, M., Marona, V., Marziani, P., Dintcheva, N. T., Morici, E., Arrigo, R., Bussetti, G., Navarrini, W., Magagnin, L. Flexible perfluoropolyethers-functionalized cnts-based UHMWPE composites: a study on hydrogen evolution, conductivity and thermal stability. Materials 2022, 15, 6883; https://doi.org/10.3390/ma15196883.Search in Google Scholar PubMed PubMed Central
15. Sarath Kumar, P., Sai Narendra Reddy, K., Unnikrishnan, D., Balachandran, M. Performance enhancement of UHMWPE with surface functionalized multiwalled carbon nanotubes/graphite. In Structural Integrity Assessment: Proceedings of ICONS 2018; Springer: Singapore, 2020; pp. 231–240.10.1007/978-981-13-8767-8_19Search in Google Scholar
16. Wu, L., Zhang, Z., Yang, M., Yuan, J., Li, P., Guo, F., Men, X. Mulberry-like carbon spheres decorated with uio-66-nh2 for enhancing the mechanical and tribological performances of UHMWPE composites. Tribol. Int. 2020, 141, 105916; https://doi.org/10.1016/j.triboint.2019.105916.Search in Google Scholar
17. Liu, C.-Y., Ishigami, A., Kurose, T., Ito, H. Wear resistance of graphene reinforced ultra-high molecular weight polyethylene nanocomposites prepared by octa-screw extrusion process. Composites, Part B 2021, 215, 108810; https://doi.org/10.1016/j.compositesb.2021.108810.Search in Google Scholar
18. Sanes, J., Sánchez, C., Pamies, R., Avilés, M.-D., Bermúdez, M.-D. Extrusion of polymer nanocomposites with graphene and graphene derivative nanofillers: an overview of recent developments. Materials 2020, 13, 549; https://doi.org/10.3390/ma13030549.Search in Google Scholar PubMed PubMed Central
19. Martínez-Morlanes, M., Pascual, F., Guerin, G., Puértolas, J. Influence of processing conditions on microstructural, mechanical and tribological properties of graphene nanoplatelet reinforced UHMWPE. J. Mech. Behav. Biomed. Mater. 2021, 115, 104248; https://doi.org/10.1016/j.jmbbm.2020.104248.Search in Google Scholar PubMed
20. Hussain, O., Sheikh, S. S., Ahmad, B. Fabrication and tribological behavior of novel UHMWPE/vitamin-c/graphene nanoplatelets based hybrid composite for joint replacement. Ind. Lubr. Tribol. 2022, 74, 956–963; https://doi.org/10.1108/ilt-02-2021-0033.Search in Google Scholar
21. Chen, X., Zhang, S., Zhang, L., Zhu, P., Zhang, G. Design and characterization of the surface porous UHMWPE composite reinforced by graphene oxide. Polymers 2021, 13, 482; https://doi.org/10.3390/polym13040482.Search in Google Scholar PubMed PubMed Central
22. Çolak, A., Göktaş, M., Mindivan, F. Effect of reduced graphene oxide amount on the tribological properties of UHMWPE biocomposites under water-lubricated conditions. SN Appl. Sci. 2020, 2, 375; https://doi.org/10.1007/s42452-020-2179-4.Search in Google Scholar
23. Namdev, A., Purohit, R., Telang, A. Impact of graphene nano particles on tribological behaviour of carbon fibre reinforced composites. Adv. Mater. Process. Technol. 2023, 1–18; https://doi.org/10.1080/2374068x.2023.2189670.Search in Google Scholar
24. Saad, N. A., Obaid, M. N. The synergetic effect of short fibers of pan and nanoparticles (gnp/hap) on tribological behavior and surface roughness of UHMWPE. Test Eng. Manag. 2020, 83, 22000–22012.Search in Google Scholar
25. Huang, P., Zhu, R., Li, C., Wang, X., Wang, X., Zhang, X. Effect of graphene concentration on tribological properties of graphene aerogel/tio2 composite through controllable cellular-structure. Mater. Des. 2020, 188, 108468; https://doi.org/10.1016/j.matdes.2020.108468.Search in Google Scholar
26. Khalaj, M., Zarabi Golkhatmi, S., Alem, S. A. A., Baghchesaraee, K., Hasanzadeh Azar, M., Angizi, S. Recent progress in the study of thermal properties and tribological behaviors of hexagonal boron nitride-reinforced composites. J. Compos. Sci. 2020, 4, 116; https://doi.org/10.3390/jcs4030116.Search in Google Scholar
27. Vidakis, N., Mangelis, P., Petousis, M., Mountakis, N., Papadakis, V., Moutsopoulou, A., Tsikritzis, D. Mechanical reinforcement of abs with optimized nano titanium nitride content for material extrusion 3D printing. Nanomaterials 2023, 13, 669; https://doi.org/10.3390/nano13040669.Search in Google Scholar PubMed PubMed Central
28. Wu, H., Chou, T., Mishra, A., Anderson, D., Lampert, J., Gujrathi, S. Characterization of titanium nitride thin films. Thin Solid Films 1990, 191, 55–67; https://doi.org/10.1016/0040-6090(90)90274-h.Search in Google Scholar
29. Santecchia, E., Hamouda, A., Musharavati, F., Zalnezhad, E., Cabibbo, M., Spigarelli, S. Wear resistance investigation of titanium nitride-based coatings. Ceram. Int. 2015, 41, 10349–10379; https://doi.org/10.1016/j.ceramint.2015.04.152.Search in Google Scholar
30. Wolfe, D., Singh, J. Microstructural evolution of titanium nitride (tin) coatings produced by reactive ion beam-assisted, electron beam physical vapor deposition (riba, eb-pvd). J. Mater. Sci. 1999, 34, 2997–3006.Search in Google Scholar
31. Vidakis, N., Petousis, M., Mountakis, N., Korlos, A., Papadakis, V., Moutsopoulou, A. Trilateral multi-functional polyamide 12 nanocomposites with binary inclusions for medical grade material extrusion 3D printing: the effect of titanium nitride in mechanical reinforcement and copper/cuprous oxide as antibacterial agents. J. Funct. Biomater. 2022, 13, 115; https://doi.org/10.3390/jfb13030115.Search in Google Scholar PubMed PubMed Central
32. Chen, B., Li, X., Jia, Y., Xu, L., Liang, H., Li, X., Yang, J., Li, C., Yan, F. Fabrication of ternary hybrid of carbon nanotubes/graphene oxide/mos2 and its enhancement on the tribological properties of epoxy composite coatings. Composites, Part A 2018, 115, 157–165; https://doi.org/10.1016/j.compositesa.2018.09.021.Search in Google Scholar
33. Li, S., Li, X., Deng, Q., Li, D. Three kinds of charcoal powder reinforced ultra-high molecular weight polyethylene composites with excellent mechanical and electrical properties. Mater. Des. 2015, 85, 54–59; https://doi.org/10.1016/j.matdes.2015.06.163.Search in Google Scholar
34. Mamidi, N., Gamero, M. R. M., Castrejón, J. V., Zúníga, A. E. Development of ultra-high molecular weight polyethylene-functionalized carbon nano-onions composites for biomedical applications. Diamond Relat. Mater. 2019, 97, 107435; https://doi.org/10.1016/j.diamond.2019.05.020.Search in Google Scholar
35. Guo, Q., Xie, Y., Wang, X., Lv, S., Hou, T., Bai, C. Synthesis of uniform titanium nitride nanocrystalline powders via a reduction–hydrogenation–dehydrogenation–nitridation route. J. Am. Ceram. Soc. 2005, 88, 249–251; https://doi.org/10.1111/j.1551-2916.2004.00050.x.Search in Google Scholar
36. Tang, S., Cheng, Q., Zhao, J., Liang, J., Liu, C., Lan, Q., Cao, Y.-C., Liu, J. Preparation of titanium nitride nanomaterials for electrode and application in energy storage. Results Phys. 2017, 7, 1198–1201; https://doi.org/10.1016/j.rinp.2017.03.006.Search in Google Scholar
37. Rashad, M., Pan, F., Asif, M., Chen, X. Corrosion behavior of magnesium-graphene composites in sodium chloride solutions. J. Magnesium Alloys 2017, 5, 271–276; https://doi.org/10.1016/j.jma.2017.06.003.Search in Google Scholar
38. Ilyas, S. U., Ridha, S., Kareem, F. A. A. Dispersion stability and surface tension of sds-stabilized saline nanofluids with graphene nanoplatelets. Colloids Surf., A 2020, 592, 124584; https://doi.org/10.1016/j.colsurfa.2020.124584.Search in Google Scholar
39. Maniadi, A., Vamvakaki, M., Suchea, M., Tudose, I. V., Popescu, M., Romanitan, C., Pachiu, C., Ionescu, O. N., Viskadourakis, Z., Kenanakis, G., Koudoumas, E. Effect of graphene nanoplatelets on the structure, the morphology, and the dielectric behavior of low-density polyethylene nanocomposites. Materials 2020, 13, 4776; https://doi.org/10.3390/ma13214776.Search in Google Scholar PubMed PubMed Central
40. da Silva Chagas, N. P., de Oliveira Aguiar, V., da Costa Garcia Filho, F., da Silva Figueiredo, A. B.-H., Monteiro, S. N., Huaman, N. R. C., Marques, M. d. F. V. Ballistic performance of boron carbide nanoparticles reinforced ultra-high molecular weight polyethylene (UHMWPE). J. Mater. Res. Technol. 2022, 17, 1799–1811; https://doi.org/10.1016/j.jmrt.2022.01.104.Search in Google Scholar
41. Danilova, S. N., Yarusova, S. B., Kulchin, Y. N., Zhevtun, I. G., Buravlev, I. Y., Okhlopkova, A. A., Gordienko, P. S., Subbotin, E. P. UHMWPE/casio3 nanocomposite: mechanical and tribological properties. Polymers 2021, 13, 570; https://doi.org/10.3390/polym13040570.Search in Google Scholar PubMed PubMed Central
42. Uyor, U. O., Popoola, A., Popoola, O., Aigbodion, V. S. Nanomechanical evaluation of poly (vinylidene fluoride) nanocomposites reinforced with hybrid graphene nanoplatelets and titanium dioxide. Polym. Bull. 2021, 79, 2345–2361; https://doi.org/10.1007/s00289-021-03604-1.Search in Google Scholar
43. Nurul, M., Mariatti, M. Effect of thermal conductive fillers on the properties of polypropylene composites. J. Thermoplast. Compos. Mater. 2013, 26, 627–639; https://doi.org/10.1177/0892705711427345.Search in Google Scholar
44. Yetgin, S. H. Effect of multi walled carbon nanotube on mechanical, thermal and rheological properties of polypropylene. J. Mater. Res. Technol. 2019, 8, 4725–4735; https://doi.org/10.1016/j.jmrt.2019.08.018.Search in Google Scholar
45. Aliyu, I. K., Mohammed, A. S. Wear and corrosion resistance performance of UHMWPE/gnps nanocomposite coatings on aa2028 al alloys. Prog. Org. Coat. 2021, 151, 106072; https://doi.org/10.1016/j.porgcoat.2020.106072.Search in Google Scholar
46. Dike, A. S., Mindivan, F., Mindivan, H. Mechanical and tribological performances of polypropylene composites containing multi-walled carbon nanotubes. Int. J. Surf. Sci. Eng. 2014, 8, 292–301; https://doi.org/10.1504/ijsurfse.2014.065831.Search in Google Scholar
47. Mertens, A. J., Senthilvelan, S. Mechanical and tribological properties of carbon nanotube reinforced polypropylene composites. J. Mater.: Des. Appl. 2018, 232, 669–680; https://doi.org/10.1177/1464420716642620.Search in Google Scholar
48. Min, C., Liu, D., Shen, C., Zhang, Q., Song, H., Li, S., Shen, X., Zhu, M., Zhang, K. Unique synergistic effects of graphene oxide and carbon nanotube hybrids on the tribological properties of polyimide nanocomposites. Tribol. Int. 2018, 117, 217–224; https://doi.org/10.1016/j.triboint.2017.09.006.Search in Google Scholar
© 2023 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- Material Properties
- Research progress of metal organic framework materials in anti-corrosion coating
- Effect of gamma irradiation on tensile, thermal and wettability properties of waste coffee grounds reinforced HDPE composites
- Morphologies, structures, and properties on blends of triblock copolymers and linear low-density polyethylene
- Enhancement of the tribological and thermal properties of UHMWPE based ternary nanocomposites containing graphene and titanium titride
- Preparation and Assembly
- Preparation and property evaluation of poly(ε-caprolactone)/polylactic acid/perlite biodegradable composite film
- Engineering and Processing
- Predictive maintenance feasibility assessment based on nonreturn valve wear of injection molding machines
- Quality monitoring of injection molding based on TSO-SVM and MOSSA
- Location-controlled crazing in polyethylene using focused electron beams and tensile strain
- Annual Reviewer Acknowledgement
- Reviewer acknowledgement Journal of Polymer Engineering volume 43 (2023)
Articles in the same Issue
- Frontmatter
- Material Properties
- Research progress of metal organic framework materials in anti-corrosion coating
- Effect of gamma irradiation on tensile, thermal and wettability properties of waste coffee grounds reinforced HDPE composites
- Morphologies, structures, and properties on blends of triblock copolymers and linear low-density polyethylene
- Enhancement of the tribological and thermal properties of UHMWPE based ternary nanocomposites containing graphene and titanium titride
- Preparation and Assembly
- Preparation and property evaluation of poly(ε-caprolactone)/polylactic acid/perlite biodegradable composite film
- Engineering and Processing
- Predictive maintenance feasibility assessment based on nonreturn valve wear of injection molding machines
- Quality monitoring of injection molding based on TSO-SVM and MOSSA
- Location-controlled crazing in polyethylene using focused electron beams and tensile strain
- Annual Reviewer Acknowledgement
- Reviewer acknowledgement Journal of Polymer Engineering volume 43 (2023)