Abstract
The major disadvantage of rotational molding is the cycle time, which is very long compared to other plastic processing methods. A major percentage of the cycle time besides heating and cooling results from the time necessary to remove gas inclusions from the polymer melt, which are trapped while sintering the polymer powder. In this work the formation of gas inclusions is investigated by conducting a cycle time variation on a uniaxial rotational molding machine. The influence of low pressure during melting on the formation of inclusions is investigated by examining sintering experiments with a pressure variation during the melting of the polymer. Sintering experiments are conducted with different melt residence times to investigate the mechanisms of gas inclusion removal. By comparing the time to reach a pore-free polymeric melt, the cycle time reduction potential under low-pressure application while melting the polymeric powder is estimated.
References
[1] Crawford RJ, Spence AG, Cramez MC, Oliviera MJ. Proc. Inst. Mech. Eng., Part B 2004, 218, 1683–1693.10.1177/095440540421801204Search in Google Scholar
[2] Spence AG, Crawford RJ. Polym. Eng. Sci. 1996, 36, 993–1009.10.1002/pen.10487Search in Google Scholar
[3] Crawford RJ, Kearns MP. Practical Guide to Rotational Moulding, Rapra Technology: Shawbury, Shrewsbury, UK, 2003.Search in Google Scholar
[4] Crawford RJ. Rotational Moulding of Plastics, Wiley: Chichester, UK, 1997.Search in Google Scholar
[5] Crawford RJ, Thorne JL. Rotational Molding Technology, William Andrew Publishing: New York, 2002.10.1016/B978-188420785-3.50006-XSearch in Google Scholar
[6] Abdullah MZ, Bickerton S, Bhattacharyya D. Polym. Eng. Sci. 2007, 47, 1420–1429.10.1002/pen.20834Search in Google Scholar
[7] Abdullah MZ, Bickerton S, Bhattacharyya D. Polym. Eng. Sci. 2007, 47, 1406–1419.10.1002/pen.20835Search in Google Scholar
[8] Abdullah MZ, Bickerton S, Bhattacharyya D, Crawford RJ, Harkin-Jones E. Polym. Eng. Sci. 2009, 49, 1846–1854.10.1002/pen.21260Search in Google Scholar
[9] Hardt DE, Lustrino ME, Mazzeo AD, Polym. Eng. Sci. 2011, 52, 80–90.10.1002/pen.22049Search in Google Scholar
[10] Gogos G. Polym. Eng. Sci. 2004, 44, 388–394.10.1002/pen.20035Search in Google Scholar
[11] Kontopoulou M, Vlachopoulos J. Polym. Eng. Sci. 1999, 39, 1189–1198.10.1002/pen.11505Search in Google Scholar
[12] Xu L, Crawford RJ. J. Mater. Sci. 1993, 28, 2067–2074.10.1007/BF00367563Search in Google Scholar
[13] Kontopoulou M, Vlachopoulos J. Polym. Eng. Sci. 2001, 41, 155–169.10.1002/pen.10718Search in Google Scholar
[14] Product datashett Lupolen 4021 K RM Powder, LyondellBasel, 2013.Search in Google Scholar
©2015 by De Gruyter
Articles in the same Issue
- Frontmatter
- Original articles
- Physico-mechanical characterization and biodegradability behavior of polypropylene/poly(L-lactide) polymer blends
- Tensile properties of polyformaldehyde blends and nanocomposites
- Interaction simulation and experimental physico-mechanical analysis of distinct polarity blends of polyethylene and polyvinyl alcohol
- Thermal degradation of high-density polyethylene/soya spent powder blends
- Combination of montmorillonite and a Schiff-base polyphosphate ester to improve the flame retardancy of ethylene-vinyl acetate copolymer
- Effects of initial crystallization process on piezoelectricity of PVDF-HFP films
- Characteristics of natural leather finished with some ecofriendly mixtures of polymeric aqueous dispersions
- Dye wastewater treatment by direct contact membrane distillation using polyvinylidene fluoride hollow fiber membranes
- The effect of pressure variations on the formation of gas inclusions in the rotational molding process
- Numerical study of filling strategies in vacuum assisted resin transfer molding process
- Effect of gas counter pressure on the carbon fiber orientation and the associated electrical conductivities in injection molded polymer composites
Articles in the same Issue
- Frontmatter
- Original articles
- Physico-mechanical characterization and biodegradability behavior of polypropylene/poly(L-lactide) polymer blends
- Tensile properties of polyformaldehyde blends and nanocomposites
- Interaction simulation and experimental physico-mechanical analysis of distinct polarity blends of polyethylene and polyvinyl alcohol
- Thermal degradation of high-density polyethylene/soya spent powder blends
- Combination of montmorillonite and a Schiff-base polyphosphate ester to improve the flame retardancy of ethylene-vinyl acetate copolymer
- Effects of initial crystallization process on piezoelectricity of PVDF-HFP films
- Characteristics of natural leather finished with some ecofriendly mixtures of polymeric aqueous dispersions
- Dye wastewater treatment by direct contact membrane distillation using polyvinylidene fluoride hollow fiber membranes
- The effect of pressure variations on the formation of gas inclusions in the rotational molding process
- Numerical study of filling strategies in vacuum assisted resin transfer molding process
- Effect of gas counter pressure on the carbon fiber orientation and the associated electrical conductivities in injection molded polymer composites