Abstract
Double-shell phase change capsules composed of organically modified montmorillonite (OMMT), chitosan (CS), and paraffin wax (PCM) were fabricated using complex coacervation and dry mixing methods. Paraffin served as the core material, CS as the organic shell, and OMMT as the inorganic flame-retardant component. The morphology, thermal stability, flame retardancy, and phase transition kinetics of the capsules were systematically examined. Results indicated that when the mass ratio of OMMT to CS/PCM was 1:1, OMMT was uniformly dispersed on the capsule surface, leading to optimal performance. Thermogravimetric (TG) and microscale combustion calorimetry (MCC) analyses revealed that the incorporation of OMMT significantly improved the thermal stability of the capsules, increased char residue, and markedly reduced both the peak heat release rate (PHRR) and total heat release (THR). The phase change behavior was elucidated through differential scanning calorimetry (DSC). Furthermore, Kissinger’s kinetic model was applied to determine the activation energy, which was found to be higher in the OMMT-containing capsules, suggesting that OMMT addition restricts molecular thermal motion. This study offers both theoretical insights and practical guidelines for designing composite phase change materials that combine high energy storage efficiency with enhanced flame retardancy.
Funding source: The National Natural Science Foundation of China
Award Identifier / Grant number: NO. 52204224
Award Identifier / Grant number: NO. 51904032
Funding source: The Doctoral Scientific Research Launch Fund Project of Shandong University of Aeronautics
Award Identifier / Grant number: NO.2024Y35
Funding source: The National Natural Science Foundation of Shandong Province
Award Identifier / Grant number: ZR2025MS955
-
Research ethics: Not applicable.
-
Informed consent: Not applicable.
-
Author contributions: All authors have accepted responsibility for the entire content of this manuscript and approved its submission.
-
Use of Large Language Models, AI and Machine Learning Tools: None declared.
-
Conflict of interest: The authors state no conflict of interest.
-
Research funding: This work was supported by the National Natural Science Foundation of China, grant number NO. 52204224 and NO. 51904032; the National Natural Science Foundation of Shandong Province, grant number NO.ZR2025MS955; the Doctoral Scientific Research Launch Fund Project of Shandong University of Aeronautics, grant number NO.2024Y35.
-
Data availability: The datasets used and/or analyzed during the current study available from the corresponding author on reasonable request.
References
Cao, Q., Cao, Q., Zhou, L., and Yu, K. (2024). Thermal stability and flame retardancy of rigid polyurethane foam composites filled with phase-change microcapsule. Materials 17, https://doi.org/10.3390/ma17040888.Suche in Google Scholar PubMed PubMed Central
Cao, Q. and Xu, L. (2017). Influence of organic intercalation modification agent on montmorillonite. New Chemical Materials 49: 197–199.Suche in Google Scholar
Chen, M., Liu, H., Zhang, H., and Wang, X. (2023). Development of BaSO4@n-eicosane phase-change microcapsules with high corrosion resistance for thermal regulation application in architectural coatings. Journal of Energy Storage 57, https://doi.org/10.1016/j.est.2022.106232.Suche in Google Scholar
Dixit, P., Parvate, S., Reddy, V.J., Singh, J., Maiti, T.K., Dasari, A., and Chattopadhyay, S. (2022). Effect of surfactants on encapsulation of hexadecane phase change material in calcium carbonate shell for thermal energy storage. Journal of Energy Storage 55, https://doi.org/10.1016/j.est.2022.105491.Suche in Google Scholar
Gupta, R., Shinde, S., Yella, A., Subramaniam, C., and Saha, S.K. (2020). Thermomechanical characterisations of PTFE, PEEK, PEKK as encapsulation materials for medium temperature solar applications. Energy 194, https://doi.org/10.1016/j.energy.2020.116921.Suche in Google Scholar
Han, S., Chen, Y., Lyu, S., Chen, Z., Wang, S., and Fu, F. (2020). Effects of processing conditions on the properties of paraffin/melamine-urea-formaldehyde microcapsules prepared by in situ polymerization. Colloids Surf. A Physicochem. Eng. Asp. 585, https://doi.org/10.1016/j.colsurfa.2019.124046.Suche in Google Scholar
Han, S., Li, J., Lu, Y., Zang, J., Ding, Q., Su, J., Wang, X., Song, J., and Lu, Y. (2024). Synthesis and characterization of microencapsulated paraffin with melamine-urea-formaldehyde shell modified with lignin. Int. J. Biol. Macromol. 261: 129640, https://doi.org/10.1016/j.ijbiomac.2024.129640.Suche in Google Scholar PubMed
Hu, P., Feng, Y., Li, Q., Lin, C.-H., Ning, Y.-H., Li, Y.-T., Yu, L.-P., Cao, Z., and Zeng, J.-L. (2022). Preparation and characterization of n-octadecane @ calcium fluoride microencapsulated phase change materials. Sol. Energy Mater. Sol. Cells 237, https://doi.org/10.1016/j.solmat.2021.111571.Suche in Google Scholar
Huang, X., Cui, Y., Yin, G., Zhang, B., and Feng, g. (2015). Preparation and phase transformation kinetics of organic modified montmorillonite based composite phase change material. Materials Reports 29: 63–66.Suche in Google Scholar
Jia, X., Xu, L., Hu, Y., Li, C., Geng, X., Guo, H., Liu, X., Tan, Y., and Wang, J. (2020). Preparation of agglomeration-free composite energetic microspheres taking PMMA-PVA with honeycomb structure as template via the molecular collaborative self-assembly. J. Energ. Mater. 39: 182–196, https://doi.org/10.1080/07370652.2020.1762803.Suche in Google Scholar
Jiang, L., Chen, G., Zhao, L., Li, M., Zhang, W., and Ma, X. (2024). Research on the low-temperature waste heat storage performance of a novel microencapsulated phase change material with a double-shell encapsulation of hexadecylamine. J. Energy Storage 80, https://doi.org/10.1016/j.est.2023.110253.Suche in Google Scholar
Li, F., Wang, X., and Wu, D. (2015). Fabrication of multifunctional microcapsules containing n- eicosane core and zinc oxide shell for low-temperature energy storage, photocatalysis, and antibiosis. Energy Convers. Manage. 106: 873–885, http://doi.org/10.1016/j.enconman.2015.10.026.10.1016/j.enconman.2015.10.026Suche in Google Scholar
Li, Y., Yan, H., Wang, H., and Wang, Q. (2016). Phase transformation kinetics of phase change materials of expanded graphite/stearic acid composite. Chinese J. Mater. Res 30: 921–930, https://doi.org/10.11901/1005.3093.2016.176.Suche in Google Scholar
Liu, C., Cao, H., Jin, S., Bao, Y., Cheng, Q., and Rao, Z. (2022). Synthesis and characterization of microencapsulated phase change material with phenol-formaldehyde resin shell for thermal energy storage. Sol. Energy Mater. Sol. Cells 243, https://doi.org/10.1016/j.solmat.2022.111789.Suche in Google Scholar
Liu, H., Wang, X., Wu, D., and Ji, S. (2019). Fabrication and applications of dual-responsive microencapsulated phase change material with enhanced solar energy-storage and solar photocatalytic effectiveness. Sol. Energy Mater. Sol. Cells 193: 184–197, https://doi.org/10.1016/j.solmat.2019.01.012.Suche in Google Scholar
Ma, R., Guo, J., Wang, Z., and Wang, F. (2025). Assessment on thermal storage performance of capsule-type composite phase-change materials. J. Thermal Sci 34: 448–464, https://doi.org/10.1007/s11630-025-2098-1.Suche in Google Scholar
Parsamanesh, M., Shekarriz, S., and Montazer, M. (2025). Enhanced thermal stability of eutectic PCMs via microencapsulation: inverse emulsion polymerization with silica shells. Thermal Sci. Engin. Progress 60, https://doi.org/10.1016/j.tsep.2025.103420.Suche in Google Scholar
Shang, J., Zhang, H., and Dong, L. (2016). Preparation of composite material of gypsum-based double-shell micro-nano phase change capsule and performance research of temperature – humidity control. Acta Energiae Solaris Sinica 37: 1481–1487.Suche in Google Scholar
Varshney, G., Kaur, R., and Zulfequar, M. (2024). Fabrication and evaluation of eicosane/poly(styrene-co-butylacrylate) microencapsulated phase change materials through ultrasonicated mini-emulsion technique. Chem. Eng. J. 500, https://doi.org/10.1016/j.cej.2024.156994.Suche in Google Scholar
Wang, J., Zhai, X., Zhong, Z., Zhang, X., and Peng, H. (2022). Nanoencapsulated n-tetradecane phase change materials with melamine–urea–formaldehyde–TiO2 hybrid shell for cold energy storage. Colloids Surf. A Physicochem. Eng. Asp. 636, https://doi.org/10.1016/j.colsurfa.2021.128162.Suche in Google Scholar
Wang, T., Jiang, Y., Huang, J., and Wang, S. (2018a). High thermal conductive paraffin/calcium carbonate phase change microcapsules based composites with different carbon network. Appl. Energy 218: 184–191, https://doi.org/10.1016/j.apenergy.2018.02.108.Suche in Google Scholar
Wang, X., Li, C., and Zhao, T. (2018b). Fabrication and characterization of poly(melamine-formaldehyde)/silicon carbide hybrid microencapsulated phase change materials with enhanced thermal conductivity and light-heat performance. Sol. Energy Mater. Sol. Cells 183: 82–91, https://doi.org/10.1016/j.solmat.2018.03.019.Suche in Google Scholar
Yang, J., Nie, S., Chen, K., Tao, Y., and Zhu, J. (2019). Kinetic analysis on thermal decomposition of poly(lactic acid) toughened by calcium sulfate whiskers. Int. Polym. Process. 34: 9–19, https://doi.org/10.3139/217.3611.Suche in Google Scholar
Zhang, D., Liu, C., Yang, Y., Tang, X., Jiang, Z., Su, L., Li, X., Chen, Z., and Yang, W. (2023). Systematic investigation on preparation and characterization of silica shell microencapsulated phase change materials based on sodium silicate precursor. Colloids Surf. A Physicochem. Eng. Asp. 667, https://doi.org/10.1016/j.colsurfa.2023.131328.Suche in Google Scholar
Zhang, W., Pan, R., Yang, J., Liu, M., Yao, Y., Zhang, A., Gong, Y., Gan, Z., Hu, R., Ding, J., et al.. (2024a). Polystyrene shell-based “coconut-like” and “pomegranate-like” microencapsulated phase change materials: formation mechanism, thermal conductivity/stability enhancement and their application in thermal management. Chem. Eng. J. 498, https://doi.org/10.1016/j.cej.2024.155758.Suche in Google Scholar
Zhang, Z., Wu, P., Zhu, J., Cui, N., Shi, X., Shi, Y., Huang, Q., and Cui, H. (2024b). Enhancing phase change fiber composites with double shell capsules: magnetic response and photothermal conversion studies. Mater. Chem. Phys. 328, https://doi.org/10.1016/j.matchemphys.2024.130008.Suche in Google Scholar
Zhao, K., Wang, J., Xie, H., and Guo, Z. (2023). Microencapsulated phase change n-Octadecane with high heat storage for application in building energy conservation. Appl. Energy 329, https://doi.org/10.1016/j.apenergy.2022.120284.Suche in Google Scholar
Zou, D., Liu, X., He, R., and Huang, L. (2019). High thermal response rate and super low supercooling degree microencapsulated phase change materials (MEPCM) developed by optimizing shell with various nanoparticles. Int. J. Heat Mass Transfer 140: 956–964, https://doi.org/10.1016/j.ijheatmasstransfer.2019.06.057.Suche in Google Scholar
© 2025 Walter de Gruyter GmbH, Berlin/Boston