Abstract
Heavy-gauge Q235 steel plate was successfully roll bonded, and this process was simulated using MARC software. The test results revealed that the chosen ultrasonic testing method satisfies Ⅰ level requirements and the mechanical properties of the materials fully meet the necessary standards. There were uniform ferrite+pearlite microstructures and sound bond areas at the bond interface. Simultaneously, fracture analysis revealed ductile fracture. Using EDS analysis, oxide+MnS inclusions were detected in sample indentations. The MARC simulation showed that after the first rolling pass, little equivalent strain occurred at the center of slab. At the third hot rolling pass, the equivalent strain of the center increased to 0.5. When rolling the last pass, the equivalent strain tended to be uniform in the roll gap region.
Funding statement: This work was supported by Project U1510131 of the National Natural Science Foundation of China (U1510131), and the National Key Technology Research and Development Program in 12th Five-year Plan of China (2012CB722801).
References
[1] W.J. Boettinger, S.R. Coriell, A.L. Greer, A. Karma, W. Kurz, M. Rappaz and R. Trivedi, Solidification microstructures: Recent developments, future directions, Acta Mater. 48(1) (2000), 43–58.10.1016/S1359-6454(99)00287-6Search in Google Scholar
[2] W. Li, S. Yuan, G. Li, C. Wang and J. Fei, Microstructure and mechanical properties of low alloy clad heavy steel plate, Heat Treat. Metals 40(6) (2015), 49–50.Search in Google Scholar
[3] Z. Luo, G. Xie, Z. Hu, T. Jia, G. Wang and L. Wang, Experiment study of rolling technology on heavy gauge compound plates, J. Plast. Eng. 16(4) (2009), 125–128.Search in Google Scholar
[4] C. Wang, X. Hu, Q. Gao, W. Wang and F. Liang, Process of vacuum composite continuous casting slab pack-rolling heavy plate, Heat Treat. Meatals 40(6) (2013), 49–50.Search in Google Scholar
[5] S. Nishida, T. Matsuoka and T. Wada, Technologies and products of 3 steel plate mills in JFE steel, JFE GIHO 8(5) (2004), 1–4.Search in Google Scholar
[6] J. Haitao, Y. Xiaoqian, L. Jixiong, D. Xiaoge and Z. Shangwu, Influence of asymmetric rolling parameters on the micro-structure and mechanical properties of titanium explosive clad plate, Rare Metal Mater. Eng. [J] 43(11) (2014), 2631.10.1016/S1875-5372(15)60016-9Search in Google Scholar
[7] W. Yu, Y. Zhang and C. He, Production of heavy-gauge steel plates by clad rolling process, J. Univ. Sci. Technol. Beijing 33(11) (2011), 1391–1395.Search in Google Scholar
[8] G. Xie, Z. Luo, H. Wang, G. Wang and L. Wang, Microstructure and mechanical properties of heavy gauge plate by vacuum cladding rolling, Adv. Mater. Res. 97–101 (2010), 324–327.10.4028/www.scientific.net/AMR.97-101.324Search in Google Scholar
[9] M. Eizadjou, H. Danesh Manesh and K. Janghorban, Investigation of roll bonding between aluminum alloy strips, Mater. Des. 29(4) (2008), 909–913.10.1016/j.matdes.2007.03.020Search in Google Scholar
[10] D.R. Cooper and J.M. Allwood, The influence of deformation conditions in solid-state aluminum welding processes on the resulting weld strength, J. Mater. Process. Technol. 214(11) (2014), 2576–2592.10.1016/j.jmatprotec.2014.04.018Search in Google Scholar
[11] E. Ceretti, L. Fratini, F. Gagliardi and C. Giardini, A new approach to study material bonding in extrusion porthole dies, CIRP Ann Manuf. Technol. 58(1) (2009), 259–262.10.1016/j.cirp.2009.03.010Search in Google Scholar
[12] J. Liu, Research on deformation rules of heavy gauge steel plate clad rolling, Northeast. Univ. 27 (2010), 50–54.Search in Google Scholar
[13] S. Zhang and J. Liu, Advanced materials processing technology and MSC. Marc realization, pp. 31–38, National Defence Industry Press, Beijing, 2015.Search in Google Scholar
[14] G. Wang, Z. Luo, G. Xie and K. Zhao, Experiment research on impact of total rolling reduction ratio on the properties of vacuum rolling-bonding ultra-thick steel plate, Adv. Mater. Res. 299–300 (2011), 962–965.10.4028/www.scientific.net/AMR.299-300.962Search in Google Scholar
[15] T. Fukuda, Yasunobu Jivine. Rolling technology of composite steel, Plast. Process. 44(512) (2003), 14–19.Search in Google Scholar
© 2017 Walter de Gruyter GmbH, Berlin/Boston
Articles in the same Issue
- Frontmatter
- The Hermitian Positive Definite Solution of the Nonlinear Matrix Equation
- Energy Stable Interior Penalty Discontinuous Galerkin Finite Element Method for Cahn–Hilliard Equation
- On the Mittag–Leffler Stability of Impulsive Fractional Solow-Type Models
- Non-similarity Solutions for Viscous Dissipation and Soret Effects in Micropolar Fluid over a Truncated Cone with Convective Boundary Condition: Spectral Quasilinearization Approach
- Numerical Simulation of the Supersonic Disk-Gap-Band Parachute by Using Implicit Coupling Method
- Stochastic-Based RANS-LES Simulations of Swirling Turbulent Jet Flows
- Dynamic Analysis of a Lü Model in Six Dimensions and Its Projections
- Hermite Pseudospectral Method for the Time Fractional Diffusion Equation with Variable Coefficients
- Multiple-Wave Solutions to Generalized Bilinear Equations in Terms of Hyperbolic and Trigonometric Solutions
- Experimental and Simulation Analysis of the Successful Production of Heavy-Gauge Steel Plate by the Clad Rolling Process
- Jacobi Collocation Approximation for Solving Multi-dimensional Volterra Integral Equations
- A Note on Hidden Transient Chaos in the Lorenz System
- Finite Time Blow-up in a Delayed Diffusive Population Model with Competitive Interference
Articles in the same Issue
- Frontmatter
- The Hermitian Positive Definite Solution of the Nonlinear Matrix Equation
- Energy Stable Interior Penalty Discontinuous Galerkin Finite Element Method for Cahn–Hilliard Equation
- On the Mittag–Leffler Stability of Impulsive Fractional Solow-Type Models
- Non-similarity Solutions for Viscous Dissipation and Soret Effects in Micropolar Fluid over a Truncated Cone with Convective Boundary Condition: Spectral Quasilinearization Approach
- Numerical Simulation of the Supersonic Disk-Gap-Band Parachute by Using Implicit Coupling Method
- Stochastic-Based RANS-LES Simulations of Swirling Turbulent Jet Flows
- Dynamic Analysis of a Lü Model in Six Dimensions and Its Projections
- Hermite Pseudospectral Method for the Time Fractional Diffusion Equation with Variable Coefficients
- Multiple-Wave Solutions to Generalized Bilinear Equations in Terms of Hyperbolic and Trigonometric Solutions
- Experimental and Simulation Analysis of the Successful Production of Heavy-Gauge Steel Plate by the Clad Rolling Process
- Jacobi Collocation Approximation for Solving Multi-dimensional Volterra Integral Equations
- A Note on Hidden Transient Chaos in the Lorenz System
- Finite Time Blow-up in a Delayed Diffusive Population Model with Competitive Interference