Home Technology Mechanical and tribological assessment of PEEK and PEEK based polymer composites for artificial hip joints
Article
Licensed
Unlicensed Requires Authentication

Mechanical and tribological assessment of PEEK and PEEK based polymer composites for artificial hip joints

  • Sankar Sathishkumar ORCID logo EMAIL logo , Jawahar Paulraj ORCID logo , Prasun Chakraborti ORCID logo , Jeyaseelan Chandradass ORCID logo and Subrata Kumar Ghosh
Published/Copyright: October 3, 2024

Abstract

Human hip failure remains a significant issue, and constructing artificial joints is imperative for affected individuals. This study examined the mechanical and wear behavior of polyether ether ketone (PEEK) polymers, including bare PEEK (BP), HA (Hydroxyapatite)-infused PEEK (HA-PEEK), and GO (Graphene oxide)-infused HA-PEEK (GO-HA-PEEK). The samples were prepared using compression molding, and wear characteristics were evaluated using a linear reciprocating tribo-tester against a stainless-steel counterface under a load 50 N, frequency 5 Hz, stroke length 20 mm, and time 30 min. The 10 % w/w HA inclusions slightly elevate the PEEK’s tensile strength from 29.85 ± 1.11 MPa (BP) to 34.23 ± 1.09 MPa, and the 0.5 % w/w GO with 10 % w/w HA encapsulations have significantly improved tensile properties (65.10 ± 1.12 MPa), which is 2.2 fold higher than the BP. However, the attained impact properties fall below the satisfactory level. Coefficient of friction and wear rate are significantly reduced. The wear rate reduced from 3.39 × 10−6 mm3 N−1 m−1 (BP) to 2.54 × 10−6 mm3 N−1 m−1 on HA-PEEK, and more than two times reduction (1.69 × 10−6 mm3 N−1 m−1) with 0.5 % w/w GO incorporating HA-PEEK. The results show that the reinforcements significantly reduced wear and improved the mechanical strength of PEEK polymers. Unlike BP and HA with lowered impact resistance, GO integrated HA-PEEK exhibited outstanding mechanical and wear performance. Therefore, HA and GO-infused PEEKs are suitable alternatives for hip repair applications.


Corresponding author: Sankar Sathishkumar, Department of Mechanical Engineering, National Institute of Technology, Agartala, 799046, Tripura, India, E-mail:

Acknowledgments

The authors would like to thank the National Institute of Technology, Agartala and SRM Institute of Science & Technology, Chennai for provide the constant support to prepare this extensive manuscript and express their gratitude to Carborundum Universal Limited, Kerala for provide the material supports (Graphene Oxide) for successful completion of this experimental investigations.

  1. Research ethics: Not applicable.

  2. Author contributions: S. Sathishkumar: Conceptualization, Methodology, Validation, Formal analysis, Resources, Investigation, Data curation, Data validation Writing–original draft, Visualization. P. Jawahar: Supervision, & editing, Resources. Prasun Chakraborti: Validation, Project administration. J. Chandradass & Subrata Kumar Ghosh: Formal analysis, Investigation and Data curation.

  3. Use of Large Language Models, AI and Machine Learning Tools: None declared.

  4. Conflict of interest: The authors declare that they have no known competing for financial interests or personal relationships that could have appeared to influence the work reported in this paper.

  5. Research funding: None declared.

  6. Data availability: Data will be made available on request.

References

1. Parida, S. P.; Jena, P. C.; Das, S. R.; Dhupal, D.; Dash, R. R. Comparative Stress Analysis of Different Suitable Biomaterials for Artificial Hip Joint and Femur Bone Using Finite Element Simulation. Adv. Mater. Technol. 2022, 8 (sup3), 1741–1756. https://doi.org/10.1080/2374068X.2021.1949541.Search in Google Scholar

2. Sivasankar, M; Arunkumar, S; Bakkiyaraj, V; Muruganandam, A; Sathishkumar, S. A Review on Total Hip Replacement. Int. Res. J. Adv. Eng. Technol. (IRJAET) 2016, 2 (2), 589–592.Search in Google Scholar

3. Tokpah, D. P; Kavaz, D; Sumo, V. H; Tantua, P. D; Ceesay, I. Review of Human Anatomy Applications and Assessment of Biomaterials. WJARR 2022, 13 (3), 371–378. https://doi.org/10.30574/wjarr.2022.13.3.0243.Search in Google Scholar

4. Anas, S.; Khan, M. Y.; Pabla, B. Orthopaedic Application of Biomaterials: A Study. In Innovative Processes and Materials in Additive Manufacturing; Elsevier: London, 2023; pp. 269–281.10.1016/B978-0-323-86011-6.00008-8Search in Google Scholar

5. Farag, M. M. J. J. O. M. S. Recent Trends on Biomaterials for Tissue Regeneration Applications. J. Mater. Sci. 2023, 58, 527–558. https://doi.org/10.1007/s10853-022-08102-x.Search in Google Scholar

6. Pires, P. C.; Mascarenhas-Melo, F.; Pedrosa, K.; Lopes, D.; Lopes, J.; Macário-Soares, A.; Peixoto, D.; Giram, P. S.; Veiga, F.; Paiva-Santos, A. C. Polymer-based Biomaterials for Pharmaceutical and Biomedical Applications: a Focus on Topical Drug Administration 2023, 111868. https://doi.org/10.1016/j.eurpolymj.2023.111868.Search in Google Scholar

7. Schroeder, S.; Braun, S.; Mueller, U.; Vogel, M.; Sonntag, R.; Jaeger, S.; Kretzer, J. P. Carbon-fibre-reinforced PEEK: An Alternative Material for Flexion Bushings of Rotating Hinged Knee Joints?. J. Mech. Behav. Biomed. Mater. 2020, 101, 103434. https://doi.org/10.1016/j.jmbbm.2019.103434.Search in Google Scholar PubMed

8. Sathishkumar, S.; Jawahar, P.; Chakraborti, P. Synthesis, Properties, and Applications of PEEK-Based Biomaterials. In Advanced Materials for Biomedical Applications; CRC Press: London, 2022; pp. 81–107.10.1201/9781003344810-5Search in Google Scholar

9. Patnaik, L.; Kumar, S.; Gajjar, J.; Deepak, A.; Naidana, J.; Venkatesh, V.; Lepicka, M.; Ranjan Maity, S.; Mahammad Shafi, S.; Chetri, S. Carbon-fibre-reinforced-PEEK and Silicon Doped Amorphous Carbon as a Potential Tribopair for Implant Application. Adv. Mater. Technol. 2023, 1–19. https://doi.org/10.1080/2374068X.2023.2184337.Search in Google Scholar

10. Sathishkumar, S.; Jawahar, P.; Chakraborti, P. Influence of Carbonaceous Reinforcements on Mechanical and Tribological Properties of PEEK Composites–A Review. Polym-Plast. Technol. Mater. 2022, 61 (12), 1367–1384. https://doi.org/10.1080/25740881.2022.2061995.Search in Google Scholar

11. Smith, A. T.; LaChance, A. M.; Zeng, S.; Liu, B.; Sun, L. Synthesis, Properties, and Applications of Graphene Oxide/reduced Graphene Oxide and Their Nanocomposites. Nano Mater. Sci. 2019, 1 (1), 31–47. https://doi.org/10.1016/j.nanoms.2019.02.004.Search in Google Scholar

12. Peng, S.; Feng, P.; Wu, P.; Huang, W.; Yang, Y.; Guo, W.; Gao, C.; Shuai, C. Graphene Oxide as an Interface Phase between Polyetheretherketone and Hydroxyapatite for Tissue Engineering Scaffolds. Scientific Reports 2017, 7 (1), 46604. https://doi.org/10.1038/srep46604.Search in Google Scholar PubMed PubMed Central

13. Senra, M. R.; Marques, M. D. F. V.; Monteiro, S. N. J. P. Poly (Ether-Ether-Ketone) for Biomedical Applications: From Enhancing Bioactivity to Reinforced-Bioactive Composites–An Overview. Polym. J. 2023, 15 (2), 373. https://doi.org/10.3390/polym15020373.Search in Google Scholar PubMed PubMed Central

14. Lu, Y.; Li, W.; Zhou, J.; Ren, Y.; Wang, X.; Li, J.; Zhu, S. Strengthening and Toughening Behaviours and Mechanisms of Carbon Fiber Reinforced Polyetheretherketone Composites (CF/PEEK). Compos. Commun. 2023, 37, 101397. https://doi.org/10.1016/j.coco.2022.101397.Search in Google Scholar

15. Patil, N. A.; Njuguna, J.; Kandasubramanian, B. J. E. P. J. UHMWPE for Biomedical Applications: Performance and Functionalization. Eur. Polym. J. 2020, 125, 109529. https://doi.org/10.1016/j.eurpolymj.2020.109529.Search in Google Scholar

16. Ma, H.; Suonan, A.; Zhou, J.; Yuan, Q.; Liu, L.; Zhao, X.; Lou, X.; Yang, C.; Li, D.; Zhang, Y. G. PEEK (Polyether-Ether-Ketone) and its Composite Materials in Orthopedic Implantation. Arab. J. Chem. 2021, 14 (3), 102977. https://doi.org/10.1016/j.arabjc.2020.102977.Search in Google Scholar

17. Ren, Y. Biomaterials and Coatings for Artificial Hip Joints. In Biomaterials and Materials for Medicine; CRC Press: Boca Raton, FL, 2021; pp. 105–143.10.1201/9781003161981-4Search in Google Scholar

18. Qin, W.; Li, Y.; Ma, J.; Liang, Q.; Cui, X.; Jia, H.; Tang, B. Osseointegration and Biosafety of Graphene Oxide Wrapped Porous CF/PEEK Composites as Implantable Materials: The Role of Surface Structure and Chemistry. Dent. Mater. J. 2020, 36 (10), 1289–1302. https://doi.org/10.1016/j.dental.2020.06.004.Search in Google Scholar PubMed

19. Kandemir, G.; Smith, S.; Joyce, T. J. Wear Behaviour of CFR PEEK Articulated against CoCr under Varying Contact Stresses: Low Wear of CFR PEEK Negated by Wear of the CoCr Counterface. J. Mech. Behav. Biomed. Mater. 2019, 97, 117–125. https://doi.org/10.1016/j.jmbbm.2019.05.022.Search in Google Scholar PubMed

20. Xin, H.; Liu, R.; Zhang, L.; Jia, J.; Gao, S.; Jin, Z. A Comparative Bio-Tribological Study of Self-Mated PEEK and its Composites under Bovine Serum Lubrication. Biotribology 2021, 26. https://doi.org/10.1016/j.biotri.2021.100171.Search in Google Scholar

21. Shen, F.; Ke, L.-L. A Comparative Study on Fretting Wear and Frictional Heating Behavior of PEEK Composites for Artificial Joint Applications. Polym. Test. 2022, 109. https://doi.org/10.1016/j.polymertesting.2022.107552.Search in Google Scholar

22. Chen, C.; Meng, L.; Hu, Y.; Su, Z.; Zhang, T.; Ouyang, Z.; Li, W.; Wan, J.; Wu, Q. Graphene Oxide-Reinforced Poly (Ether-ether-ketone)/silica Composites with Improved Mechanical Performance and Surface Bioactivity. J. Mech. Behav. Biomed. Mater. 2021, 124, 104811. https://doi.org/10.1016/j.jmbbm.2021.104811.Search in Google Scholar PubMed

23. Carpenter, R. D.; Klosterhoff, B. S.; Torstrick, F. B.; Foley, K. T.; Burkus, J. K.; Lee, C. S.; Gall, K.; Guldberg, R. E.; Safranski, D. L. Effect of Porous Orthopaedic Implant Material and Structure on Load Sharing with Simulated Bone Ingrowth: A Finite Element Analysis Comparing Titanium and PEEK. J. Mech. Behav. Biomed. Mater. 2018, 80, 68–76. https://doi.org/10.1016/j.jmbbm.2018.01.017.Search in Google Scholar PubMed PubMed Central

24. Davim, J.P.; Cardoso, R. Effect of the Reinforcement (Carbon or Glass Fibres) on Friction and Wear Behaviour of the PEEK against Steel Surface at Long Dry Sliding. Wear 2009, 266 (7-8), 795–799. https://doi.org/10.1016/j.wear.2008.11.003.Search in Google Scholar

25. Yan, Y.; Jiang, C.; Huo, Y.; Li, C. Preparation and Tribological Behaviors of Lubrication-Enhanced PEEK Composites. Appl. Sci. 2020, 10 (21). https://doi.org/10.3390/app10217536.Search in Google Scholar

26. Vogel, D.; Wehmeyer, M.; Kebbach, M.; Heyer, H.; Bader, R. Stress and Strain Distribution in Femoral Heads for Hip Resurfacing Arthroplasty with Different Materials: A Finite Element Analysis. J. Mech. Behav. Biomed. Mater. 2021, 113, 104115. https://doi.org/10.1016/j.jmbbm.2020.104115.Search in Google Scholar PubMed

27. Ponnamma, D.; Yin, Y.; Salim, N.; Parameswaranpillai, J.; Thomas, S.; Hameed, N. Recent Progress and Multifunctional Applications of 3D Printed Graphene Nanocomposites. Compos. B Eng. 2021, 204, 108493. https://doi.org/10.1016/j.compositesb.2020.108493.Search in Google Scholar

28. Shi, R.; Wang, B.; Liu, J.; Yan, Z.; Dong, L. Influence of Cross-Shear and Contact Pressure on Wear Mechanisms of PEEK and CFR-PEEK in Total Hip Joint Replacements. Lubricants 2022, 10 (5). https://doi.org/10.3390/lubricants10050078.Search in Google Scholar

29. Dong, H.S.; Qi, S.J. Realising the Potential of Graphene-Based Materials for Biosurfaces – A Future Perspective. Biosurface Biotribol. 2015, 1 (4), 229–248. https://doi.org/10.1016/j.bsbt.2015.10.004.Search in Google Scholar

30. Regis, M.; Lanzutti, A.; Bracco, P.; Fedrizzi, L. Wear Behavior of Medical Grade PEEK and CFR PEEK under Dry and Bovine Serum Conditions. Wear 2018, 408-409, 86–95. https://doi.org/10.1016/j.wear.2018.05.005.Search in Google Scholar

31. Sathishkumar, S.; Paulraj, J.; Chakraborti, P.; Muthuraj, M. Comprehensive Review on Biomaterials and Their Inherent Behaviors for Hip Repair Applications. ACS Appl. Bio Mater. 2023, 6 (11), 4439–4464. https://doi.org/10.1021/acsabm.3c00327.Search in Google Scholar PubMed

32. Sankar, S.; Paulraj, J.; Chakraborti, P. Fused Filament Fabricated PEEK Based Polymer Composites for Orthopaedic Implants. A Review. Int. J. Mater. Res. 2023, 114 (10-11), 980–988. https://doi.org/10.1515/ijmr-2022-0225.Search in Google Scholar

Received: 2023-12-04
Accepted: 2024-02-26
Published Online: 2024-10-03
Published in Print: 2024-10-28

© 2024 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 2.1.2026 from https://www.degruyterbrill.com/document/doi/10.1515/ijmr-2023-0356/html
Scroll to top button