Improving tempering uniformity in frozen chicken breast during cold-air assisted intermittent radio frequency treatment
Abstract
Radio frequency (RF) tempering, as a dielectric heating technology, is widely used in the tempering of frozen meat products, but non-uniformity heating is still a major obstacle to industrial applications. In this study, an RF tempering oven with a cooler and a temperature measuring program was used to investigate effects of cold air, different temperature difference thresholds (TDT), and different time-outs of RF power on the tempering uniformity for cubic- and cylindrical-shaped frozen chicken breasts. The results showed that the sample’s temperature increased with the tempering time, and the temperature at the corners and edges was higher than that at the center of sample during RF tempering. Additionally, the cold air could reduce the temperature at the corners and surfaces of the samples and improve the RF tempering uniformity. The temperature-time histories clearly showed wave shapes during intermittent RF tempering. After intermittent RF tempering, the heating uniformity index and average temperature values of the cubic sample followed the decreasing order: right surface > left surface > bottom surface > top surface. For the cylindrical sample, the top surface also had the best tempering uniformity and the lowest average temperature, and the right surface had the worst tempering uniformity and the highest average temperature. A smaller TDT and a longer time-out resulted in a lower temperature difference between the surface and the center of the samples, a lower tempering rate, and better tempering uniformity. With the optimal TDT and time-out, the best tempering uniformity was obtained after cold-air assisted intermittent RF tempering. The results of this research may provide useful information for improving the temperature distribution in the industrial RF tempering process.
Funding source: Key Research and Development Program in Shaanxi Province of China
Award Identifier / Grant number: 2021NY-182
Funding source: National Key Research and Development Program of China
Award Identifier / Grant number: 2018YFD0700105
Acknowledgments
This research was conducted in the College of Mechanical and Electronic Engineering, Northwest A&F University, and supported by grants from National Key Research and Development Program of China (2018YFD0700105), and Key Research and Development Program in Shaanxi Province of China (2021NY-182).
-
Research ethics: Not applicable.
-
Informed consent: Not applicable.
-
Author contributions: Xinmei Wang: Writing – original draft, Methodology, Investigation. Shulong Chu and Kangning Yang: Data curation. Shaojin Wang: Writing – review & editing. Lixia Hou: Writing – review & editing, Supervision, Funding acquisition.
-
Use of Large Language Models, AI and Machine Learning Tools: None declared.
-
Conflict of interest: The authors state no conflict of interest.
-
Research funding: National Key Research and Development Program of China (2018YFD0700105). Key Research and Development Program in Shaanxi Province of China (2021NY-182).
-
Data availability: The raw data can be obtained on request from the corresponding author.
References
1. Jung, DY, Lee, D, Lee, HJ, Kim, HJ, Jung, JH, Jang, A, et al.. Comparison of chicken breast quality characteristics and metabolites due to different rearing environments and refrigerated storage. Poult Sci 2022;101:101953. https://doi.org/10.1016/j.psj.2022.101953.Suche in Google Scholar PubMed PubMed Central
2. Zhang, C, Sun, Q, Chen, Q, Kong, B, Diao, X. Effects of ultrasound-assisted immersion freezing on the muscle quality and physicochemical properties of chicken breast. Int J Refrig 2020;117:247–55. https://doi.org/10.1016/j.ijrefrig.2020.05.006.Suche in Google Scholar
3. Erdogdu, F, Altin, O, Marra, F, Bedane, TF. A computational study to design process conditions in industrial radio-frequency tempering/thawing process. J Food Eng 2017;213:99–112. https://doi.org/10.1016/j.jfoodeng.2017.05.003.Suche in Google Scholar
4. Jiang, J, Zhou, F, Xian, C, Shi, Y, Wang, X. Effects of radio frequency tempering on the texture of frozen tilapia fillets. Foods 2021;10:2663. https://doi.org/10.3390/foods10112663.Suche in Google Scholar PubMed PubMed Central
5. Palazoğlu, TK, Miran, W. Experimental comparison of microwave and radio frequency tempering of frozen block of shrimp. Innov. Food Sci Emerg 2017;41:292–300. https://doi.org/10.1016/j.ifset.2017.04.005.Suche in Google Scholar
6. Bedane, TF, Altin, O, Erol, B, Marra, F, Erdogdu, F. Thawing of frozen food products in a staggered through-field electrode radio frequency system: a case study for frozen chicken breast meat with effects on drip loss and texture. Innov Food Sci Emerg 2018;50:139–47. https://doi.org/10.1016/j.ifset.2018.09.001.Suche in Google Scholar
7. Chen, X, Li, F, Tang, J, Shi, H, Xie, J, Jiao, Y. Temperature uniformity of frozen pork with various combinations of fat and lean portions tempered in radio frequency. J Food Eng 2023;344:111396. https://doi.org/10.1016/j.jfoodeng.2022.111396.Suche in Google Scholar
8. Dong, J, Kou, X, Liu, L, Hou, L, Li, R, Wang, S. Effect of water, fat, and salt contents on heating uniformity and color of ground beef subjected to radio frequency thawing process. Innov Food Sci Emerg 2021;68:102604. https://doi.org/10.1016/j.ifset.2021.102604.Suche in Google Scholar
9. Bedane, TF, Erdogdu, F, Lyng, JG, Marra, F. Effects of geometry and orientation of food products on heating uniformity during radio frequency heating. Food Bioprod Process 2021;125:149–60. https://doi.org/10.1016/j.fbp.2020.11.010.Suche in Google Scholar
10. Li, Y, Li, F, Tang, J, Zhang, R, Wang, Y, Koral, T, et al.. Radio frequency tempering uniformity investigation of frozen beef with various shapes and sizes. Innov Food Sci Emerg 2018;48:42–55. https://doi.org/10.1016/j.ifset.2018.05.008.Suche in Google Scholar
11. Wang, Z, Guan, X, Mao, Y, Li, R, Wang, S. Developing cold air assisted radio frequency tempering protocol based on heating rate, uniformity, and quality of frozen chicken breast. J Food Eng 2023;340:111302. https://doi.org/10.1016/j.jfoodeng.2022.111302.Suche in Google Scholar
12. Zhang, Y, Chen, X, Liu, Y, Li, F, Tang, J, Shi, H, et al.. Using ice surrounding to improve radio frequency tempering uniformity of bulk Pacific white shrimp (Litopenaeus Vannamei). J Food Eng 2024;371:111967. https://doi.org/10.1016/j.jfoodeng.2024.111967.Suche in Google Scholar
13. Hou, L, Li, R, Wang, S, Datta, AK. Numerical analysis of heat and mass transfers during intermittent microwave drying of Chinese jujube (Zizyphus jujuba miller). Food Bioprod Process 2021;129:10–23. https://doi.org/10.1016/j.fbp.2021.06.005.Suche in Google Scholar
14. Li, Z, Raghavan, GSV, Wang, N, Vigneault, C. Drying rate control in the middle stage of microwave drying. J Food Eng 2011;104:234–8. https://doi.org/10.1016/j.jfoodeng.2010.12.014.Suche in Google Scholar
15. Virtanen, AJ, Goedeken, DL, Tong, CH. Microwave assisted thawing of model frozen foods using feed-back temperature control and surface cooling. J Food Sci 1997;62:150–4. https://doi.org/10.1111/j.1365-2621.1997.tb04388.x.Suche in Google Scholar
16. Wang, S, Yang, R, Han, Y, Gu, Z. Effects of magnetron arrangement and power combination on temperature field uniformity of microwave drying of carrot. Dry Technol 2015;34:912–22. https://doi.org/10.1080/07373937.2015.1086782.Suche in Google Scholar
17. Lyng, JG, Zhang, L, Brunton, NP. A survey of the dielectric properties of meats and ingredients used in meat product manufacture. Meat Sci;69:589–602. https://doi.org/10.1016/j.meatsci.2004.09.011.Suche in Google Scholar PubMed
18. Zhu, Y, Li, F, Tang, J, Wang, TT, Jiao, Y. Effects of radio frequency, air and water tempering, and different end‐point tempering temperatures on pork quality. J Food Process Eng 2019;42:13026. https://doi.org/10.1111/jfpe.13026.Suche in Google Scholar
19. Li, Y, Zhang, Y, Lei, Y, Fu, H, Chen, X, Wang, Y. Pilot-scale radio frequency pasteurisation of chili powder: heating uniformity and heating model. J Sci Food Agric 2016;96:3853–9. https://doi.org/10.1002/jsfa.7581.Suche in Google Scholar PubMed
20. Wang, P, Liu, J, Mao, Y, Guan, X, Wang, S. Improvement of radio frequency heating uniformity for millets by changing shape and adding polypropylene blocks. Innov Food Sci Emerg 2021;74:102856. https://doi.org/10.1016/j.ifset.2021.102856.Suche in Google Scholar
21. Jiao, Y, Shi, H, Tang, J, Li, F, Wang, S. Improvement of radio frequency (RF) heating uniformity on low moisture foods with polyetherimide (PEI) blocks. Food Res Int 2015;74:106–14. https://doi.org/10.1016/j.foodres.2015.04.016.Suche in Google Scholar PubMed
22. Zhang, Z, Guo, C, Gao, T, Fu, H, Chen, Q, Wang, Y. Pilot-scale radiofrequency blanching of potato cuboids: heating uniformity. J Sci Food Agric 2018;98:312–20. https://doi.org/10.1002/jsfa.8473.Suche in Google Scholar PubMed
23. Wang, S, Yue, J, Tang, J, Chen, B. Mathematical modelling of heating uniformity for in-shell walnuts subjected to radio frequency treatments with intermittent stirrings. Postharvest Biol Technol 2005;35:97–107. https://doi.org/10.1016/j.postharvbio.2004.05.024.Suche in Google Scholar
24. Llave, Y, Liu, S, Fukuoka, M, Sakai, N. Computer simulation of radiofrequency defrosting of frozen foods. J Food Eng 2015;152:32–42. https://doi.org/10.1016/j.jfoodeng.2014.11.020.Suche in Google Scholar
25. Wu, XF, Zhang, M, Adhikari, B, Sun, J. Recent developments in novel freezing and thawing technologies applied to foods. Crit Rev Food Sci 2017;57:3620–31. https://doi.org/10.1080/10408398.2015.1132670.Suche in Google Scholar PubMed
26. Dag, D, Singh, RK, Kong, F. Effect of surrounding medium on radio frequency (RF) heating uniformity of corn flour. J Food Eng 2021;307:110645. https://doi.org/10.1016/j.jfoodeng.2021.110645.Suche in Google Scholar
27. Tiwari, G, Wang, S, Tang, J, Birla, SL. Analysis of radio frequency (RF) power distribution in dry food materials. J Food Eng 2011;104:548–56. https://doi.org/10.1016/j.jfoodeng.2011.01.015.Suche in Google Scholar
28. Palazoğlu, TK, Miran, W. Experimental investigation of the effect of conveyor movement and sample’s vertical position on radio frequency tempering of frozen beef. J Food Eng 2018;219:71–80. https://doi.org/10.1016/j.jfoodeng.2017.09.020.Suche in Google Scholar
© 2025 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Critical Review
- Immobilization technology of lipase and application progress research
- Articles
- Diffusion behaviors of sweeteners in the saliva layer: effects of interactions between oral mucin and sweeteners
- Improving tempering uniformity in frozen chicken breast during cold-air assisted intermittent radio frequency treatment
- Development of functional almond milk beverage with probiotic Lactiplantibacillus plantarum and Lactiplantibacillus brevis bacteria
- Lutein-loaded soybean protein isolate-guar gum nano-emulsion delivery system: structure, characterization and environmental stability evaluation
- Glycaemic index (GI) suppression of bread using polyphenols enriched karonda powder: a strategy to reduce starch digestibility and increase polyphenols retention
Artikel in diesem Heft
- Frontmatter
- Critical Review
- Immobilization technology of lipase and application progress research
- Articles
- Diffusion behaviors of sweeteners in the saliva layer: effects of interactions between oral mucin and sweeteners
- Improving tempering uniformity in frozen chicken breast during cold-air assisted intermittent radio frequency treatment
- Development of functional almond milk beverage with probiotic Lactiplantibacillus plantarum and Lactiplantibacillus brevis bacteria
- Lutein-loaded soybean protein isolate-guar gum nano-emulsion delivery system: structure, characterization and environmental stability evaluation
- Glycaemic index (GI) suppression of bread using polyphenols enriched karonda powder: a strategy to reduce starch digestibility and increase polyphenols retention