Abstract
Radio frequency (RF) sterilization of low-moisture, high-oil, high-protein, and viscous sauces for instant food (LHHVS) demonstrates many advantages, but uneven heating is a main problem that must be addressed. Main factors that affect heating uniformity are generally considered dielectric properties, shape and size of the sample and its position relative to the electrode plate, in addition the structure and voltage of RF electrode. A method based on texture characteristics of the solid–gel–liquid mixing system of LHHVS for adjustment and control of energy distribution in the RF field is proposed in this study to improve the heating uniformity. First, energy conversion principles and control equations of RF heating were analyzed on the basis of dielectric theory. Second, the influence of RF electromagnetic field-medium polyetherimide (PEI) on the RF heating of peanut butter (RHPB) was investigated on the basis of the numerical model of RHPB that was verified through experiments. Finally, the influence mechanism and its regulation and control effect were analyzed and discussed. The following conclusions can be drawn from this study: the increase of electrode gaps exerts minimal effect although it reduces the unevenness of the energy distribution. However, RF heating protocols must use the smallest possible electrode gap to heat agrifoods and increase the heating rate significantly. The energy distribution on the part of the sample close to PEI varies with the change of geometry and size of PEI when its placement is bias or symmetric. The area of energy enhancement continues to expand where the sample is in contact with PEI as PEI gradually increases. The area where the temperature increases under the influence of PEI will expand along the direction of the sample radius when the thickness of PEI remains unchanged and the radius gradually enlarges; otherwise, it will expand along the direction of the sample thickness. The influence of PEI on the energy distribution of RHPB demonstrates local characteristics. PEI significantly influences the energy distribution and heating mode of RHPB, which is easy to adjust and control, but does not reduce the processing speed and does not increases energy consumption. Hence, PEI is an effective means to interfere with energy distribution of RHPB. Uniform energy distribution can be obtained by selecting the appropriate PEI shape and size. Results of this study can help determine the experimental protocol for RHPB with the optimal uniform distribution and promote the fast commercial application of this technology.
Funding source: Leading Project of the Department of Science & Technology of Fujian Province, China
Award Identifier / Grant number: No. 2020N0006
Funding source: Science and Technology Innovation Project of Fujian Agriculture and Forestry University
Award Identifier / Grant number: No. CXZX2018029
-
Author contribution: All the authors have accepted responsibility for the entire content of this submitted manuscript and approved submission.
-
Research funding: This research were supported by grant (No. 2020N0006) from Leading Project of the Department of Science & Technology of Fujian Province, China; and grant (No. CXZX2018029) from Science and Technology Innovation Project of Fujian Agriculture and Forestry University.
-
Conflict of interest statement: The authors declare no conflicts of interest regarding this article.
References
1. Richard, P, Elena, E, Warren, S, Black, D, Elliott, P. Sources and risk factors for contamination, survival, persistence, and heat resistance of Salmonella in low-moisture foods. J Food Protect 2010;73:1919–36. https://doi.org/10.4315/0362-028x-73.10.1919.Suche in Google Scholar PubMed
2. Scott, VN, Chen, Y, Freier, TA, Kuehm, J, Moorman, M, Meyer, J, et al.. Control of Salmonella in low-moisture foods. I. Minimizing entry of Salmonella into a processing facility. Food Protect Trends 2009;29:342–53.Suche in Google Scholar
3. Goodridge, LD, Willford, J, Kalchayanand, N. Destruction of Salmonella Enteriditis inoculated onto raw almonds by high hydrostatic pressure. Food Res Int 2006;39:408–12. https://doi.org/10.1016/j.foodres.2005.09.003.Suche in Google Scholar
4. Tang, J, Feng, H, Lau, M. Microwave heating in food processing. In: Yang, XH, Tang, J, editors Advances in bioprocessing engineering. New Jersey: World Scientific Publishing Co. Pte. Ltd.; 2002. pp. 1–44. https://doi.org/10.1142/9789812706584_0001.Suche in Google Scholar
5. Wang, S, Tiwari, G, Jiao, S, Johnson, JA, Tang, J. Developing postharvest disinfestation treatments for legumes using radio frequency energy. Biosyst Eng 2010;105:341–9. https://doi.org/10.1016/j.biosystemseng.2009.12.003.Suche in Google Scholar
6. Liu, Y, Tang, J, Mao, Z, Mah, J, Jiao, S, Wang, S. Quality and mold control of enriched white bread by combined RF and hot air treatment. J Food Eng 2011;104:492–8. https://doi.org/10.1016/j.jfoodeng.2010.11.019.Suche in Google Scholar
7. Zheng, A, Zhang, B, Zhou, L, Wang, S. Application of radio frequency pasteurization to corn (Zea mays L.): heating uniformity improvement and quality stability evaluation. J Stored Prod Res 2016:63–72. https://doi.org/10.1016/j.jspr.2016.04.007.Suche in Google Scholar
8. Zhou, L, Wang, S. Verification of RF heating uniformity and sitophilus oryzae control in rough, brown, and milled rice. J Stored Prod Res 2016;65:40–7. https://doi.org/10.1016/j.jspr.2015.12.003.Suche in Google Scholar
9. Wang, S, Tang, J, Johnson, JA, Cavalieri, RP. Heating uniformity and differential heating of insects in almonds associated with radio frequency energy. J Stored Prod Res 2013;55:15–20. https://doi.org/10.1016/j.jspr.2013.06.003.Suche in Google Scholar
10. Zhu, H, Li, D, Li, S, Wang, S. A novel method to improve heating uniformity in mid-high moisture potato starch with RF assisted treatment. J Food Eng 2017;206:23–36. https://doi.org/10.1016/j.jfoodeng.2017.03.001.Suche in Google Scholar
11. Alfaifi, B, Tang, J, Rasco, B, Wang, S, Sablani, SS. Computer simulation analyses to improve radio frequency (RF) heating uniformity in dried fruits for insect control. Innovat Food Sci Emerg Technol 2016:125–37. https://doi.org/10.1016/j.ifset.2016.08.012.Suche in Google Scholar
12. Wang, Y, Zhang, L, Gao, M, Tang, J, Wang, S. Evaluating radio frequency heating uniformity using polyurethane foams. J Food Eng 2014;136:28–33. https://doi.org/10.1016/j.jfoodeng.2014.03.018.Suche in Google Scholar
13. Ozturk, S, Kong, F, Singh, RK, Kuzy, J, Li, C. Radio frequency heating of corn flour: Heating rate and uniformity. Innovative Food Science and Emerging Technologies 2017:191–201. https://doi.org/10.1016/j.ifset.2017.05.001.Suche in Google Scholar
14. Zhang, S, Huang, Z, Wang, S. Improvement of radio frequency (RF) heating uniformity for peanuts with a new strategy using computational modeling. Innovative Food Science and Emerging Technologies 2017:79–89. https://doi.org/10.1016/j.ifset.2017.02.009.Suche in Google Scholar
15. Llave, Y, Liu, S, Fukuoka, M, Sakai, N. Computer simulation of radiofrequency defrosting of frozen foods. J Food Eng 2015:32–42. https://doi.org/10.1016/j.jfoodeng.2014.11.020.Suche in Google Scholar
16. Palazoglu, TK, Miran, W. Experimental comparison of microwave and rf tempering of frozen block of shrimp[j]. Innovat Food Sci Emerg Technol 2017;41:292–300.10.1016/j.ifset.2017.04.005Suche in Google Scholar
17. Huang, Z, Zhu, H, Yan, R, Wang, S. Simulation and prediction of RF heating in dry soybeans. Biosyst Eng 2015;129:34–47. https://doi.org/10.1016/j.biosystemseng.2014.09.014.Suche in Google Scholar
18. Huang, Z, Zhang, B, Marra, F, Wang, S. Computational modelling of the impact of polystyrene containers on radio frequency heating uniformity improvement for dried soybeans. Innovat Food Sci Emerg Technol 2016;33:365–80. https://doi.org/10.1016/j.ifset.2015.11.022.Suche in Google Scholar
19. Zhang, S, Ramaswamy, HS, Wang, S. Computer simulation modelling, evaluation and optimisation of radio frequency (RF) heating uniformity for peanut pasteurisation process. Biosyst Eng 2019:101–10. https://doi.org/10.1016/j.biosystemseng.2019.06.004.Suche in Google Scholar
20. Jiao, Y, Tang, J, Wang, S. A new strategy to improve heating uniformity of low moisture foods in radio frequency treatment for pathogen control. J Food Eng 2014;141:128–38. https://doi.org/10.1016/j.jfoodeng.2014.05.022.Suche in Google Scholar
21. Jiao, Y, Shi, H, Tang, J, Li, F, Wang, S. Improvement of radio frequency (RF) heating uniformity on low moisture foods with Polyetherimide (PEI) blocks. Food Res Int 2015:106–14. https://doi.org/10.1016/j.foodres.2015.04.016.Suche in Google Scholar PubMed
22. Shi, H, Jiao, Y, Tang, J, Zhang, S, He, J, Kuang, P. Heating uniformity evaluation and improvement of RF treated pre-packaged food. Trans ASABE 2016;59:1441–50.10.13031/trans.59.11493Suche in Google Scholar
23. Chan, TVCT, Tang, J, Younce, F. 3-Dimensional numerical modeling of an industrial RF heating system using finite elements. J Microw Power Electromagn Energy 2004;39:87–106. https://doi.org/10.1080/08327823.2004.11688511.Suche in Google Scholar
24. Metaxas, AC. Foundations of electroheat–A unified approach. New York: John Wiley & Sons; 1996.10.1016/0140-6701(96)88691-7Suche in Google Scholar
25. Hippel, AR. Dielectric samples and Applications. Boston, USA: Arctech House; 1995.Suche in Google Scholar
26. Tiwari, G, Wang, S, Tang, J, Birla, S. Analysis of radio frequency (RF) power distribution in dry food materials. J Food Eng 2011;104:548–56.https://doi.org/10.1016/j.jfoodeng.2011.01.015.Suche in Google Scholar
27. Shi, H, Sun, Z, Yan, Z, Ren, J. Influence of electrode distance on heating behavior associated to RF processing of low moisture foods. Acta Aliment 2017;46:517–26. https://doi.org/10.1556/066.2017.46.4.15.Suche in Google Scholar
28. Banerjee, M, Sarkar, PK. Inhibitory effect of garlic on bacterial pathogens from spices. World J Microbiol Biotechnol 2003;19:565–9. https://doi.org/10.1023/a:1025108116389.10.1023/A:1025108116389Suche in Google Scholar
© 2021 Walter de Gruyter GmbH, Berlin/Boston
Artikel in diesem Heft
- Frontmatter
- Articles
- Electrolysis soy protein isolate-based oleogels prepared with an emulsion-templated approach
- A novel micro-spiral pneumatic selection system for the separation of fresh tea leaves
- Impact of high-intensity ultrasound on the physicochemical and functional properties of a protein isolate from passion fruit (Passiflora edulis) seeds
- The effect of raw dehydrated potato flour on the rheological properties of dough and nutritional quality of chiffon cakes
- Oil-in-water emulsions stabilized by sodium alginate microgels
- Influence of ultrasonic waves and conventional extraction methods on phenolic compound yield and phytochemical composition from Punica granatum L. peel
- Analysis on the effect of polyetherimide on energy distribution of radio frequency heating of viscous sauce
Artikel in diesem Heft
- Frontmatter
- Articles
- Electrolysis soy protein isolate-based oleogels prepared with an emulsion-templated approach
- A novel micro-spiral pneumatic selection system for the separation of fresh tea leaves
- Impact of high-intensity ultrasound on the physicochemical and functional properties of a protein isolate from passion fruit (Passiflora edulis) seeds
- The effect of raw dehydrated potato flour on the rheological properties of dough and nutritional quality of chiffon cakes
- Oil-in-water emulsions stabilized by sodium alginate microgels
- Influence of ultrasonic waves and conventional extraction methods on phenolic compound yield and phytochemical composition from Punica granatum L. peel
- Analysis on the effect of polyetherimide on energy distribution of radio frequency heating of viscous sauce