Home Investigation of Hydrodynamic and Heat Transfer Characteristics of Gas-liquid Taylor flow in Square Microchannel
Article
Licensed
Unlicensed Requires Authentication

Investigation of Hydrodynamic and Heat Transfer Characteristics of Gas-liquid Taylor flow in Square Microchannel

  • Zunlong Jin , Qiqi Sun , Dingbiao Wang and Yongqing Wang ORCID logo EMAIL logo
Published/Copyright: December 5, 2019

Abstract

Heat transfer and flow characteristics under air-water Taylor flow in a square microchannel with T-junction were investigated in this work. Different hydraulic diameters of models were discussed numerically by VOF method. Flow patterns such as bubbly flow, slug flow, annular flow and churn flow were identified by both numerical simulation and experimental methods. Simulation results including bubble formation process, bubble length, bubble velocity, void fraction and heat transfer fit well with literature data. The pressure differential of two sides in gas phase played an important role in bubble development. The gas and liquid superficial velocities were found to have a significant impact on bubble behavior. And the higher liquid viscosity would promote higher bubble velocity, also enhance heat transfer, but weaken the void fraction. The results showed a tiny but not ignorable effect of geometric dimensioning on bubble and liquid slug lengths. An appropriate correlation was proposed to estimate bubble length, and the deviation was −10 ~ + 15 %. By using moving frame of reference technique, the internal circulations inside the moving slugs were displayed more clearly.

Award Identifier / Grant number: RGPIN-2015-06314

Funding statement: This work was supported by Natural Sciences and Engineering Research Council of Canada, Funder Id:http://doi.org/10.13039/501100000038, Grant Number: RGPIN-2015-06314

Nomenclature

Ca

Capillary number (Ca = μLjTPL)

c

specific heat capacity (J/kg·K)

Dh

hydraulic diameter (mm)

g

acceleration due to gravity (m/s2)

h

convective heat-transfer coefficient (W/m2·K)

j

superficial velocity (m/s)

LB

length of gas bubble (mm)

LS

length of liquid slug (mm)

Nu

Nusselt number (Nu = hDh/λ)

p

pressure (Pa)

q

heat flux (W/m2)

Q

flow rate (mL/min)

s˙

heat generation (W/m3)

T

fluid temperature (K)

t

time of gas bubble formation (s)

U

average velocity (m/s)

ΔT

temperature difference (K)

Greek Letters
α

void fraction

β

gas volumetric quality

θ

wall contact angle

λ

thermal conductivity (W/m·K)

μ

dynamic viscosity (Pa·s)

ρ

fluid density (kg/m3)

σ

surface tension (N/m)

Subscripts
B

gas bubble

G

gas phase

L

liquid phase

S

liquid slug

TP

two phase

Abbreviations
FFR

fixed frame of reference

MFR

mixed frame of reference

VOF

the volume of fluid method

Acknowledgements

We gratefully acknowledge the financial supports for this project from the National Natural Science Foundation of China (No. 21676257).

References

Abadie, T., J. Aubin, D. Legendre, and C. Xuereb. 2012. “Hydrodynamics of Gas-liquid Taylor Flow in Rectangular Microchannels.” Microfluidics and Nanofluidics 12: 355–69. https://doi.org/10.1007/s10404-011-0880-8.10.1007/s10404-011-0880-8Search in Google Scholar

Armand, A. A. 1946. “The Resistance during the Movement of the Two-phase System in Horizontal Pipes.” Izvestiya Vsesoyuznogo Teplotekhnicheskogo Instituta 1: 16–23.Search in Google Scholar

Asadolahi, A. N., R. Gupta, S. S. Y. Leung, D. F. Fletcher, and B. S. Haynes. 2012. “Validation of a CFD Model of Taylor Flow Hydrodynamics and Heat Transfer.” Chemical Engineering Science 69 (1): 541–52. https://doi.org/10.1016/j.ces.2011.11.017.10.1016/j.ces.2011.11.017Search in Google Scholar

Bandara, T., N. T. Nguyen, and G. Rosengarten. 2015. “Slug Flow Heat Transfer without Phase Change in Microchannels: A Review.” Chemical Engineering Science 126: 283–95. https://doi.org/10.1016/j.ces.2014.12.007.10.1016/j.ces.2014.12.007Search in Google Scholar

Baraldi, P. T., and V. Hessel. 2012. “Micro Reactor and Flow Chemistry for Industrial Applications in Drug Discovery and Development.” Green Processing and Synthesis 1 (2): 149–67. https://doi.org/10.1515/gps-2012-0008.10.1515/gps-2012-0008Search in Google Scholar

Bordbar, A., A. Taassob, A. Zarnaghsh, and R. Kamali. 2018. “Slug Flow in Microchannels: Numerical Simulation and Applications.” Journal of Industrial and Engineering Chemistry 62: 26–39. https://doi.org/10.1016/j.jiec.2018.01.021.10.1016/j.jiec.2018.01.021Search in Google Scholar

Brackbill, J. U., D. B. Kothe, and C. Zemach. 1992. “A Continuum Method for Modeling Surface Tension.” Journal of Computational Physics 100 (2): 335–54. https://doi.org/10.1016/0021-9991(92)90240-Y.10.1016/0021-9991(92)90240-YSearch in Google Scholar

Celik, I. B., U. Ghia, P. J. Roache, C. J. Freitas, H. Coleman, and P. E. Raad. 2008. “Procedure for Estimation and Reporting of Uncertainty due to Discretization in CFD Applications.” ASME. Journal of Fluids Engineering 130 (7): 078001. https://doi.org/10.1115/1.2960953.10.1115/1.2960953Search in Google Scholar

Choi, C. W., D. I. Yu, and M. H. Kim. 2011. “Adiabatic Two-phase Flow in Rectangular Microchannels with Different Aspect Ratios: Part I – Flow Pattern, Pressure Drop and Void Fraction.” International Journal of Heat and Mass Transfer 54: 616–24. https://doi.org/10.1016/j.ijheatmasstransfer.2010.07.067.10.1016/j.ijheatmasstransfer.2010.07.067Search in Google Scholar

Dai, L., W. Cai, and F. Xin. 2009. “Numerical Study on Bubble Formation of a Gas-Liquid Flow in a T-Junction Microchannel.” Chemical Engineering & Technology 32 (12): 1984–91. https://doi.org/10.1002/ceat.200900351.10.1002/ceat.200900351Search in Google Scholar

Dai, Z. H, Z. Y. Guo, D. F. Fletcher, and B. S. Haynes. 2015. “Taylor Flow Heat Transfer in microchannels-Unification of Liquid-liquid and Gas-liquid Results.” Chemical Engineering Science 138: 140–52. https://doi.org/10.1016/j.ces.2015.08.012.10.1016/j.ces.2015.08.012Search in Google Scholar

Dang, M. H., J. Yue, G. W. Chen, and Q. Yuan. 2013. “Formation Characteristics of Taylor Bubbles in a Microchannel with a Converging Shape Mixing Junction.” Chemical Engineering Journal 223: 99–109. https://doi.org/10.1016/j.cej.2013.02.108.10.1016/j.cej.2013.02.108Search in Google Scholar

Ferrari, A., M. Magnini, and J. R. Thome. 2018. “Numerical Analysis of Slug Flow Boiling in Square Microchannels.” International Journal of Heat and Mass Transfer 123: 928–44. https://doi.org/10.1016/j.ijheatmasstransfer.2018.03.012.10.1016/j.ijheatmasstransfer.2018.03.012Search in Google Scholar

Fu, T., and Y. Ma. 2015. “Bubble Formation and Breakup Dynamics in Microfluidic Devices: A Review.” Chemical Engineering Science 135: 343–72. https://doi.org/10.1016/j.ces.2015.02.016.10.1016/j.ces.2015.02.016Search in Google Scholar

Garstecki, P., M. J. Fuerstman, H. A. Stone, and G. M. Whitesides. 2006. “Formation of Droplets and Bubbles in a Microfluidic T-junction-scaling and Mechanism of Break-up.” Lab on a Chip 6 (3): 437–46. https://doi.org/10.1039/b510841a.10.1039/b510841aSearch in Google Scholar PubMed

Gupta, R., D. F. Fletcher, and B. S. Haynes. 2010. “Taylor Flow in Microchannels: A Review of Experimental and Computational Work.” The Journal of Computational Multiphase Flows 2 (1). https://doi.org/10.1260/1757-482X.2.1.1.10.1260/1757-482X.2.1.1Search in Google Scholar

Kawahara, A., M. Sadatomi, K. Okayama, M. Kawaji, and P. M. Y. Chung. 2005. “Effects of Channel Diameter and Liquid Properties on Void Fraction in Adiabatic Two-phase Flow through Microchannels.” Heat Transfer Engineering 26 (3): 13–19. https://doi.org/10.1080/01457630590907158.10.1080/01457630590907158Search in Google Scholar

Kurimoto, R., K. Nakazawa, H. Minagawa, and T. Yasuda. 2017. “Prediction Models of Void Fraction and Pressure Drop for Gas-liquid Slug Flow in Microchannels.” Experimental Thermal and Fluid Science 88: 124–33. https://doi.org/10.1016/j.expthermflusci.2017.05.014.10.1016/j.expthermflusci.2017.05.014Search in Google Scholar

Layssac, T., S. Lips, and R. Revellin. 2018. “Experimental Study of Flow Boiling in an Inclined Mini-channel: Effect of Inclination on Flow Pattern Transitions and Pressure Drops.” Experimental Thermal and Fluid Science 98: 621–33. https://doi.org/10.1016/j.expthermflusci.2018.07.004.10.1016/j.expthermflusci.2018.07.004Search in Google Scholar

Leclerc, A., P. Régis, V. Houzelot, D. Schweich, and C. de Bellefon. 2010. “Gas–liquid Taylor Flow in Square Micro-channels: New Inlet Geometries and Interfacial Area Tuning.” Chemical Engineering Journal 165 (1): 290–300. https://doi.org/10.1016/j.cej.2010.08.021.10.1016/j.cej.2010.08.021Search in Google Scholar

Liu, D., and S. Wang. 2008. “Flow Pattern and Pressure Drop of Upward Two-Phase Flow in Vertical Capillaries.” Industrial & Engineering Chemistry Research 47 (1): 243–55. https://doi.org/10.1021/ie070901h.10.1021/ie070901hSearch in Google Scholar

López, J., H. Pineda, D. Bello, and N. Ratkovich. 2016. “Study of Liquid–Gas Two-Phase Flow in Horizontal Pipes Using High Speed Filming and Computational Fluid Dynamics.” Experimental Thermal and Fluid Science 76: 126–34. https://doi.org/10.1016/j.expthermflusci.2016.02.013.10.1016/j.expthermflusci.2016.02.013Search in Google Scholar

Lu, Y., G. Wang, Z. D. Liang, J. Sun, Y. Gu, and Z. Y. Tang. 2018. “Fractal Reactor in Micro-Scale for Process Intensification.” International Journal of Chemical Reactor Engineering 17 (1): 1–11. https://doi.org/10.1515/ijcre-2017-0225.10.1515/ijcre-2017-0225Search in Google Scholar

Madanan, U., R. Nayak, D. Chatterjee, and S.K. Das. 2018. “Experimental Investigation on Two-Phase Flow Maldistribution in Parallel Minichannels with U-Type Configuration.” The Canadian Journal of Chemical Engineering 96 (8): 1820–28. https://doi.org/10.1002/cjce.23112.10.1002/cjce.23112Search in Google Scholar

Magnini, M., and J. R. Thome. 2016. “A CFD Study of the Parameters Influencing Heat Transfer in Microchannel Slug Flow Boiling.” International Journal of Thermal Sciences 110: 119–36. https://doi.org/10.1016/j.ijthermalsci.2016.06.032.10.1016/j.ijthermalsci.2016.06.032Search in Google Scholar

Majumder, A., B. Mehta, and S. Khandekar. 2013. “Local Nusselt Number Enhancement during Gas-Liquid Taylor Bubble Flow in a Square Mini-channel: An Experimental Study.” International Journal of Thermal Sciences 66 (4): 8–18. https://doi.org/10.1016/j.ijthermalsci.2012.11.003.10.1016/j.ijthermalsci.2012.11.003Search in Google Scholar

Matsubara, H., and K. Naito. 2011. “Effect of Liquid Viscosity on Flow Patterns of Gas-liquid Two-phase Flow in a Horizontal Pipe.” International Journal of Multiphase Flow 37 (10): 127–28. https://doi.org/10.1016/j.ijmultiphaseflow.2011.08.001.10.1016/j.ijmultiphaseflow.2011.08.001Search in Google Scholar

Olivier, S. P., J. P. Meyer, M. De Paepe, and K. De Kerpel. 2016. “The Influence of Inclination Angle on Void Fraction and Heat Transfer during Condensation inside a Smooth Tube.” International Journal of Multiphase Flow 80: 1–14. https://doi.org/10.1016/j.ijmultiphaseflow.2015.10.015.10.1016/j.ijmultiphaseflow.2015.10.015Search in Google Scholar

Ortega-Casanova, J., and C. H. Lai. 2018. “CFD Study about the Effect of Using Multiple Inlets on the Efficiency of a Micromixer. Assessment of the Optimal Inlet Configuration Working as a Microreactor.” Chemical Engineering and Processing-Process Intensification 125: 163–72. https://doi.org/10.1016/j.cep.2018.01.017.10.1016/j.cep.2018.01.017Search in Google Scholar

Rocha, L. A. M., J. M. Miranda, and J. B. L. M. Campos. 2017. “Wide Range Simulation Study of Taylor Bubbles in Circular Milli and Microchannels.” Micromachines 8 (5): 154. https://doi.org/10.3390/mi8050154.10.3390/mi8050154Search in Google Scholar

Ronshin, F. V., V. V. Cheverda, E. A. Chinnov, and O. A. Kabov. 2018. “The Effect of Fluid Properties on Two-Phase Regimes of Flow in a Wide Rectangular Microchannel.” Technical Physics Letters 44: 305–08. https://doi.org/10.1134/S1063785018040089.10.1134/S1063785018040089Search in Google Scholar

Saisorn, S., and S. Wongwises. 2010. “The Effects of Channel Diameter on Flow Pattern, Void Fraction and Pressure Drop of Two-Phase Air-Water Flow in Circular Microchannels.” Experimental Thermal and Fluid Science 34 (4): 454–62. https://doi.org/10.1016/j.expthermflusci.2009.02.006.10.1016/j.expthermflusci.2009.02.006Search in Google Scholar

Sobieszuk, P., R. Pohorecki, P. Cygański, and J. Grzelka. 2011. “Determination of the Interfacial Area and Mass Transfer Coefficients in the Taylor Gas–liquid Flow in a Microchannel.” Chemical Engineering Science 66 (23): 6048–56. https://doi.org/10.1016/j.ces.2011.08.029.10.1016/j.ces.2011.08.029Search in Google Scholar

Su, Y. H., G. W. Chen, and Q. Yuan. 2012. “Influence of Hydrodynamics on Liquid Mixing during Taylor Flow in a Microchannel.” American Institute of Chemical Engineers 58 (6): 1660–70. https://doi.org/10.1002/aic.12698.10.1002/aic.12698Search in Google Scholar

Talimi, V., Y. S. Muzychka, and S. Kocabiyik. 2012. “Numerical Simulation of the Pressure Drop and Heat Transfer of Two Phase Slug Flows in Microtubes Using Moving Frame of Reference Technique.” International Journal of Heat and Mass Transfer 55 (23–14): 6463–72. https://doi.org/10.1016/j.ijheatmasstransfer.2012.06.044.10.1016/j.ijheatmasstransfer.2012.06.044Search in Google Scholar

Talimi, V., Y. S. Muzychka, and S. Kocabiyik. 2013. “Slug Flow Heat Transfer in Square Microchannels.” International Journal of Heat and Mass Transfer 62 (1): 752–60. https://doi.org/10.1016/j.ijheatmasstransfer.2013.03.035.10.1016/j.ijheatmasstransfer.2013.03.035Search in Google Scholar

Wang, X., Y. M. Yong, P. Fan, G. Z. Yu, C. Yang, and Z. S. Mao. 2012. “Flow Regime Transition for Cocurrent Gas-liquid Flow in Micro-channels.” Chemical Engineering Science 69 (1): 578–86. https://doi.org/10.1016/j.ces.2011.11.012.10.1016/j.ces.2011.11.012Search in Google Scholar

Xiong, R., and J. N. Chung. 2007. “An Experimental Study of the Size Effect on Adiabatic Gas-liquid Two-phase Flow Patterns and Void Fraction in Microchannels.” Physics of Fluids 19 (3). https://doi.org/10.1063/1.2567903.10.1063/1.2567903Search in Google Scholar

Yadav, S., and H. B. Mehta. 2016. “Experimental Investigations on Air–Water Two-Phase Flow through a Minichannel U-Bend.” Experimental Thermal and Fluid Science 78: 182–98. https://doi.org/10.1016/j.expthermflusci.2016.05.019.10.1016/j.expthermflusci.2016.05.019Search in Google Scholar

Yao, C. Q., Y. C. Zhao, C. B. Ye, M. H. Dang, Z. Y. Dong, and G. W. Chen. 2013. “Characteristics of Slug Flow with Inertial Effects in a Rectangular Microchannel.” Chemical Engineering Science 95: 246–56. https://doi.org/10.1016/j.ces.2013.03.046.10.1016/j.ces.2013.03.046Search in Google Scholar

Yoshida, J., A. Nagaki, T. Iwasaki, and S. Suga. 2010. “Enhancement of Chemical Selectivity by Microreactors.” Chemical Engineering & Technology 28 (3): 259–66. https://doi.org/10.1002/ceat.200407127.10.1002/ceat.200407127Search in Google Scholar

Yue, J., L. G. Luo, Y. Gonthier, G. W. Chen, and Q. Yuan. 2008. “An Experimental Investigation of Gas-Liquid Two-Phase Flow in Single Microchannel Contactors.” Chemical Engineering Science 63 (16): 4189–202. https://doi.org/10.1016/j.ces.2008.05.032.10.1016/j.ces.2008.05.032Search in Google Scholar

Zhang, C., T. T. Fu, C. Y. Zhu, S. K. Jiang, Y. G. Ma, and H. Z. Li. 2017. “Dynamics of Bubble Formation in Highly Viscous Liquids in a Flow-Focusing Device.” Chemical Engineering Science 172: 278–85. https://doi.org/10.1016/j.ces.2017.06.026.10.1016/j.ces.2017.06.026Search in Google Scholar

Zhang, J., D. F. Fletcher, and W. Li. 2016. “Heat Transfer and Pressure Drop Characteristics of Gas-Liquid Taylor Flow in Mini Ducts of Square and Rectangular Cross-Sections.” International Journal of Heat and Mass Transfer 103: 45–56. https://doi.org/10.1016/j.ijheatmasstransfer.2016.07.007.10.1016/j.ijheatmasstransfer.2016.07.007Search in Google Scholar

Zhang, Y., X. B. Zhang, B. J. Xu, W. F. Cai, and F. M. Wang. 2015. “CFD Simulation of Mass Transfer Intensified by Chemical Reactions in Slug Flow Microchannels.” Canadian Journal of Chemical Engineering 93 (12): 2307–14. https://doi.org/10.1002/cjce.22360.10.1002/cjce.22360Search in Google Scholar

Received: 2019-08-01
Revised: 2019-10-21
Accepted: 2019-11-10
Published Online: 2019-12-05

© 2020 Walter de Gruyter GmbH, Berlin/Boston

Downloaded on 16.11.2025 from https://www.degruyterbrill.com/document/doi/10.1515/ijcre-2019-0139/pdf
Scroll to top button