Simulation and Dynamic Optimization of an Industrial Naphtha Thermal Cracking Furnace Based on Time Variant Feeding Policy
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S.M. Zaker Abbasali
und
M.R. Rahimpour
Abstract
The main goal of this research is modeling and simulation of ethylene production through naphtha thermal cracking in a coil furnace reactor. The naphtha cracking and decoking processes are modeled based on the mass, energy and momentum balance equations considering a detail kinetic model at pseudo-dynamic condition. To develop a reliable and applicable model, a detail thermal model is considered to predict tube skin temperature. To prove accuracy of developed model and considered assumptions, the simulation results are compared with the plant data. In addition, the results of coke burning in the decoking cycle by mixture of air and steam are presented. It is appeared that ethylene production decreases during the process run time gradually. The simulation results proved that increasing feed temperature, feed pressure and combustion chamber temperature during the process run time is a practical solution to maintain production capacity at an acceptable level. Finally, the optimal operating condition of thermal cracking process is calculated during the process run time based on the time variant feeding policy to achieve maximum ethylene production capacity. It is appeared that applying optimal condition on the system could increase ethylene production capacity from 15.31 ton.h‒1 to 15.49 ton.h‒1.
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Artikel in diesem Heft
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- Optimization of Pressure-Swing Distillation by Evolutionary Techniques: Separation of Ethanol-Water and Acetonitrile-Water Mixtures
- Phase Split in T-Junction Mini Channel – A Numerical Study
- Simulation and Dynamic Optimization of an Industrial Naphtha Thermal Cracking Furnace Based on Time Variant Feeding Policy
- Mathematical Modeling and Optimization of Syngas Production Process: A Novel Axial Flow Spherical Packed Bed Tri-Reformer
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Artikel in diesem Heft
- Research Articles
- Sensitivity of Effluent Variables in Activated Sludge Process
- Optimization of Pressure-Swing Distillation by Evolutionary Techniques: Separation of Ethanol-Water and Acetonitrile-Water Mixtures
- Phase Split in T-Junction Mini Channel – A Numerical Study
- Simulation and Dynamic Optimization of an Industrial Naphtha Thermal Cracking Furnace Based on Time Variant Feeding Policy
- Mathematical Modeling and Optimization of Syngas Production Process: A Novel Axial Flow Spherical Packed Bed Tri-Reformer
- Estimator Based Inferential Control of an Ideal Quaternary Endothermic Reactive Distillation with Feed-Forward and Recurrent Neural Networks
